Monessen Hearth BWB400I, BWBC400I manual Chimney CAP Installation

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CHIMNEY CAP INSTALLATION

MODEL SC CHIMNEY CAP

SPECIAL NOTE: The proper height as previously explained is important to assure proper draft and safety. The chimney cap extends the flue outlet four inches above the top of the last section of chimney. This should be kept in mind when determining the proper height for the chimney. The chimney should not be extended more than 90 inches above the supporting roof structure without additional support. In the case of an “A” frame type construction or other steep pitch roofs that require more than 90 inches of chimney above the roof, a support should be attached to the chimney at the 90 inch level that is strong enough to support a wind load of 3-1/8 pounds for each inch the chimney extends above 90 inches. The flue outlet must be a minimum of three feet above the point where in penetrates the roof. Figure 14.

CAUTION: Be careful to avoid electrical shock hazard when contacting wires to the metal chimney components.

1.Extend the regular chimney sections until the top of the chimney is 4 inches below the total flue height desired. Do not snap the last section of inlet air duct or largest diameter pipe in place until Step 3 is completed.

2.Remove the shingles from around the chimney so that the flashing may be installed, with the upper part of the flashing under the shingles.

3.Set the flashing on the roof and scribe a line around the flashing, then cut the top off the flashing by cutting 1/4 inch below the scribed line. This should increase the diameter of the flashing outlet sufficiently to allow the flashing to be placed over the chimney. See Figure 22.

4.Snap the last section of inlet air duct in place and slide the flashing over the chimney. Adjust the chimney to assure that the proper minimum clearances are maintained.

5.Nail the flashing securely in place with eight nails.

6.Seal the crack between the top of the flashing and the chimney with mastic. Leave some excess mastic at this area to be used in step eight. NOTE: Use pliers and wear gloves when performing step seven to minimize the danger of cutting your hands on the edge of the storm collar.

7.Place the storm collar around the chimney and put the collar together like a belt in belt loops. Slide the end of collar under the two loops on the other end with the loops facing up. Overlap the ends of the collar until it is tight against the chimney. Bend the free end of the collar back over the loops to hold the storm collar securely together. The excess end of the storm collar may be trimmed off.

8.Slide the storm collar down snugly against the flashing until the excess mastic left in step six is forced up into the crack between the storm collar and the chimney. This should make the joint between the flashing and the chimney watertight.

9.Install the chimney cap by placing the cap into matching parts of the last chimney section. Push down until the brackets on the bottom of the chimney cap sits on the chimney pipe. Then punch or drill 1/8 inch diameter holes in the inlet air duct (chimney pipe) where specified on the brackets and fasten it down with the No. 8 screws provided. Do not penetrate the inner stainless steel pipe while installing the screws.

10.Check all the parts of the fireplace, chimney and chimney termination cap to assure that no parts have been damaged or bent during installation and that all parts have been installed properly.

NOTE: The metal used for the chimney cap has a rust protective coating but the cut edges of the parts are not protected. To prevent rusting and rust staining of nearby structures, exposed parts of the chimney and chimney cap should be detergent washed and painted with a galvanized primer paint.

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53D9032. Rev 1 03/03

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Contents Series BWB400-SERIESTable of Contents Important Information Operation Guidelines Clearances Residential InstallationOutside AIR Connector Centerline Fireplace Location Installation Preparation Single Story Installation with Attic Space Floor Protection Fireplace MIN Floor Line with Raised Hearth Fireplace Components See for Illustration of Fireplace Components Described below Fireplace Installation Chimney Installation 17 x Chimney Offset Installation SF30 Firestop Spacer Chimney Offset and CAP InstallationChimney CAP Installation Intermediate Height Sections Inches Chimney Height and Offset ChartsChimney CAP Chase Installation Outside Combustion AIR Precautions and Recommendations Basement Installation Outside Combustion AIR Precautions & RecommendationsGAS Appliance Installation Combustion AIR AssemblyGAS Appliance Installation From Opening Trim InstallationPart a Glass Door Installation and FAN Accessory Fireplace Operation Species Density Heat Value Maintenance and Safety DO’S DONT’S Model Fireplace Parts Diagram and ListBWBC400/BWBC400I Except Blowers Limited WarrantyYour Duties This page intentionally left blank 53D9031. Rev 1 03/03 Appliance Installer BWB500, BWB500I, BWBC500 Congratulations Intended Product Usage Operation Guidelines Residential Installation Framing Corner Installation Side Wall Installation Joist Insulate Same Single Story Installation with Attic Space Brick or Stone Hearth Floor Line with Raised Hearth Fireplace Metal Safety Strip SCS Model Description Fireplace Installation Chimney Installation 17 x Although Both Halves 14-1/2 Chimney CAP Installation Straight RUN Chimney Sections Intermediate Height Inches Chimney CAP Chase Installation Outside Combustion AIR Precautions & Recommendations Outside Combustion AIR Recommendations Model AK4 Combustion AIR Assembly GAS Appliance Installation Applying Decorative Trim to the Fireplace Outline Fireplace Firebrick FAN Assembly Fireplace Operation Species Density Heat Value Maintenance and Safety DO’S DONT’S Model Fireplace Repair Part Diagrams and ListsBWBC500 / BWBC500I FACTORY-BUILT Fireplace and Components Your Duties This page Intentionally Left Blank 53D9032. Rev 1 03/03 53D9032. REV 1 03/03