Weber 55204 General Maintenance, Weber Spider Stopper Guards, Main Burner Cleaning Procedure

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General Maintenance

Weber Spider Stopper™ Guards

Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section (Venturi(1), air shutter(2), venturi fin(3) ) of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. This could result in a fire in and around the air shutters, under the control panel, causing serious damage to your barbecue.

(1)

(2)(3)

The Weber Spider Stopper™ Guard(1) is factory installed. It fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner tubes through the air shutter openings.

(1)

We recommend that you inspect the Weber Spider Stopper Guards at least once a year. (See Section “Annual Maintenance”.) Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur:

1)The smell of gas in conjunction with the burner flames appearing yellow and lazy.

2)Barbecue does not reach temperature.

3)Barbecue heats unevenly.

4)One or more of the burners do not ignite.

DANGER

Failure to correct the above mentioned symptoms may result in a fire, which can cause serious bodily injury or death, and cause damage to property.

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown.

1)Burner tube

2)Tips occasionally flicker yellow

3)Light blue

4)Dark blue

(1)

(2)

(3)

(4)

If the flames do not appear to be uniform throughout the burner tube, follow the burner cleaning procedures.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold. Look inside each burner with a flashlight.

Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a brass bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.

CAUTION: Do not enlarge the burner ports when cleaning.

D-5

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Contents If you smell gas Shut off gas to the appliance Extinguish any open flamesLiquid Propane GAS Units only Customer Service Center South Hicks RoadPalatine, IL Contents Storage Gas Supply TestingFor Installation in Canada OperatingGenesis Silver-B NG Page Page Page Page Assembly Instructions Continue frame assembly Complete frame assembly Insert casters Add cooking box assembly Install manifold bracket You will need manifold bracketGas Catcher Ignition Chamber and the igniter. This Install igniterIgniter lock nut with an adjustable wrench or pliers Was done to factory test the ignition systemFlames in the area while you check for gas Do not use an open flame to check for gasLeaks. Be sure there are no sparks or open Leaks. This will result in a fire or explosionPage Check for gas leaks BARBECUE. Contact the Customer ServiceRepresentative in your region using the contact Or3 turn OFF the gas. do not OperateGrease and not allowing grease to flow into Install the slide out bottom trayInstall Lid Catch panInstall the right end trim piece with tool holders Right swing-up work surfaceView inside of control panel Way and do not add bolts yet Install the left end trim piece and swing-up workShown, do not push the trim piece in all Do not use the swing-up work surface as a cutting BoardInstall the work surface Do not use the work surface as a cutting boardYou will need work surface Page You will need Thermometer Install the thermometerInstall the bottom shelf You will need Bottom shelfLighting To ExtinguishSummary lighting instructions are on the control panel Manual Lighting Cleaning CookingStorage Annual Maintenance Inspection and Cleaning of the Weber Spider Stopper GuardsGeneral Maintenance Main Burner Cleaning ProcedureWeber Spider Stopper Guards Replacing Main Burners Crossover Ignition System Operations Orange flame, in conjunction with Flame is low when burner is onBurners burn with a yellow or Smell of gas