Weber 3500 LX General Maintenance, Weber Spider Stopper Guards, Main Burner Flame Pattern

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General Maintenance

Weber Spider Stopper Guards

Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. Figure 6. This could result in a fire in and around the air shutters, under the control panel, causing serious damage to your barbecue.

Venturi

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown in Figure 8.

Tips occasionally yellowish

Burner inside cooking box

Light blue

Flames

Dark blue

 

Figure 8

Air shutter

Venturi fin

If the flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures.

Figure 6

The Weber Spider Stopper Guard is factory installed. It fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner tubes through the air shutter openings. Figure 7.

Weber Spider

Stopper Guard

Figure 7

We recommend that you inspect the Weber Spider Stopper Guards at least once a year. (See section “Annual Maintenance”.) Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur.

1.The smell of gas in conjunction with the burner flames appearing yellow and lazy.

2.Barbecue does not reach temperature.

3.Barbecue heats unevenly.

4.One or more of the burners do not ignite.

mDANGER

Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold. (See Section “Replacing the main burners”.)

Look inside each burner with a flashlight. Figure 9.

Figure 9

Clean the inside of the burners with a wire (a straightened out coat hanger will work). Figure 10. Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a brass bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.

Figure 10

mCAUTION: Do not enlarge the burner ports when cleaning.

Replacing Main Burners

a)Your Weber Gas Barbecue must be OFF and cool.

b)Turn gas OFF at source.

c)Remove control panel: take off the burner control knobs. Remove the screws holding the control panel in place. Lift off the control panel.

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Contents Genesis 3500 LX LP GAS Units only MDANGER MWARNINGSWarranty Patents and Trademarks Contents General Instructions Gas supply testingStorage Operating areaGeneral Specifications for Piping Typical natural gas supply installation to a wood deck Recommended concrete pad requirements Assembly Check package contentsStep Page Check contents of hardware packs Assemble frame Continue frame assemblyInstall side burner locks Measure and drill holesMCAUTION a minimum of 2 bolts are required on each side Method 1 Concrete Method 2 Concrete Method 3 ConcreteMethod 4 Wood deck Add cooking box Tighten all frame boltsSpacer a bracket Frame cross piece Connect barbecue gas supply line to the natural gas supply Install igniterInstall side burner Check all valves are offMWARNING Make sure gas supply is OFF Purge air from gas lines Install manifold bracketMWARNING Do not ignite burners while leak checking Check for gas leaksAdd base panel Install side panelsInstall the bottom tray Install Flavorizer Bars and Cooking GratesAdd tool holders, control panel and burner control knobs Install LidInstall the condiment basket Secure side burnerMCAUTION Make sure both locks have snapped into place Complete accessory installation Install the accessory rackTo Extinguish LightingManual Lighting Lighting only the side burner. Figure Lighting the side burnerCooking Periodic CleaningAfter a Period of Nonuse Drippings and greaseInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceMCAUTION Do not enlarge the burner ports when cleaning General MaintenanceWeber Spider Stopper Guards Main Burner Flame PatternTo reinstall the burners, reverse steps c through g Crossover Ignition System Operations MCAUTION Do not line the bottom tray with aluminum foil Burner does not light, or flame is low in High positionSide Burner Maintenance Side Burner Troubleshooting16, 17 18 46-50 51-52,50 Parts List Final Word of Thanks