Teledyne 356WA instruction manual Leak Detection Procedure, Cell Leak

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5 Maintenance & Troubleshooting

Model 356WA

 

 

 

 

flowmeter column or humidifier column.

5.9 Leak Detection

The most frequent cause of trouble in trace measurement is leakage. Tiny leaks which may be unnoticeable can cause serious errors in trace measurements. One of the principal problems is that air can diffuse into a gas line through a small leak, even though the gas pressure in the line may greatly exceed atmospheric pressure.

When a leak occurs in a system where the mass flow velocity is less than the molecular velocity, gas molecules move in both directions through the leak. The net flow of a particular gas, e.g. oxygen, will depend on the relative partial pressure of that gas on each side of the leak. In a sample having only a few parts-per-million oxygen, there will be a net flow of oxygen inward unless the sample pressure is many thousands of pounds.

5.9.1 Leak Detection Procedure

The procedure outlined here is based on the premise that the leak rate is independent of sample flow rate.

a)Stop the sample flow to permit oxygen to accumulate at the point of the leak.

b)After approximately one minute, restart the sample flow. It is advisable to practice establishing the flow rate to 150 cc/min., the reference flow indication on the flowmeter, with one quick turn of the throttle valve.

c)Simultaneous to restarting the flow, start a stopwatch to measure the time required for the recorder/meter to respond to the accumulated oxygen.

d)The following are approximate times for the accumulated oxygen to reach the cell from various points in the sample path through the analyzer at 150 cc/min.

1.5 to 2 seconds

Calibrator

3.5 to 3.75 seconds

Base of humidifier column*

5.5 seconds

Flowmeter

6.5 seconds

Metering valve

7.5 seconds

Gas connection at rear of analyzer

> than 7.5 seconds

Sample connection lines leading to

 

analyzer

*A leak at this location may indicate a leak in the column or in the reservoir system.

5.9.2Cell Leak

5-6

Teledyne Analytical Instruments

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel 356WA Copyright 1999 Teledyne Analytical InstrumentsTrace Oxygen Analyzer Table of Contents Introduction InstallationMaintenance & Troubleshooting Operational TheoryAppendix Trace Oxygen Analyzer Introduction Method of OperationSample Conditioning Required EquipmentRecorder /Meter Readout Sensor HumidifierFlow System Flow System Schematic Operational Theory Location Trace Oxygen Analyzer InstallationElectrical Connections Sample Connections Typical System LayoutGND Gas Connections to Back of Analyzer Trace Oxygen Analyzer Operations Filling the ReservoirDetector Cell Cell PackagingTypical Model 306WA With 2 Alarm Option Cell Installation Cell Compartment Components Throttle Valve Humidity ControlCalibrator Assembly Warm-Up and Stabilization PowerCalibration Operations Cell Electrolyte Level Flowmeter and HumidifierReservoir Cell Electrolyte ReplacementLead Electrode Cell Assembly Screen Assembly Reservoir and Humidifier ColumnTo Reinstall Removing the Humidifier ColumnLeak Detection Leak Detection ProcedureCell Leak Trace Oxygen Analyzer Teledyne Analytical Instruments Symptom Cause What To Do Symptom Cause What To DoTrace Oxygen Analyzer Maintenance & Troubleshooting Trace Oxygen Analyzer Appendix Specifications Spare Parts List QTY DescriptionTrace Oxygen Analyzer Appendix Drawing ListCalibration Data Calibration ConsiderationsDegrees C = 5 F Degrees K = C + Pmm-Hg = 760 2.50 per 100 ft. of altitude Trace Oxygen Analyzer Appendix Vapor Pressure of Water Ambient Temperature K Vapor Pressure of Water mm HgFrom 288-308K