Teledyne 356WA instruction manual Flow System

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2 Operational Theory

Model 356WA

 

 

 

 

lyte is equal to the water vapor pressure in the sample gas. If the humidity of the sample is too low, water will evaporate from the electrolyte, drying the cell. If the sample humidity is too high, water will condense out into the electrolyte, flooding the cell.

The sample is humidified by bubbling it through water in the humidifier column just before it enters the cell. The humidifier column is in the same heated compartment as the cell and so is held at the same temperature. The water in the column, however, is cooled by evaporation into the sample gas. Thus, the sample gas will normally have a humidity that is too low for equilibrium with the cell. It is assumed here, of course, that since the cell component is heated above ambient temperature, the sample gas is less than saturated at the compartment temperature when it enters the analyzer.

The humidity of the sample is increased to be in equilibrium with the cell electrolyte by heating the water in the humidifier column. The humidifer heater is in the base of the column, and the amount of heating is adjusted with the humidity control that is located on the panel of the control unit.

The amount of heating required depends on the sample flow rate, the sample humidity, and the specific heat of the sample. The correct adjust- ment for the operating conditions of any particular installation is obtained by checking the cell electrolyte level periodically and replenished when neces- sary according to the instructions in Section 4.2.3: Cell Installation.

The humidifier column also contains baffles to stop water from splas- hing up into the line to the sample cell at high flow rates.

2.3 Flow System

The analyzer flow system is shown schematically in Figure 2-1. It includes a needle valve for adjusting the sample flow rate, a flowmeter to indicate the sample flow required for calibration, the humidifier, the measur- ing cell, and an automatic level control system for the water in the humidi- fier.

As can be seen from Figure 2-1, the sample enters the humidifier column against the pressure of a water column from the base of the humidi- fier to the water level in the reservoir, which is approximately 4 inches. This determines the minimum sample pressure at which any sample can flow through the analyzer. In practice, the sample pressure must be somewhat greater than this in order to have an adequate flow rate.

The automatic level control in the humidifier column is accomplished by connecting the sample outflow from the cell to the bottom of the reser-

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Teledyne Analytical Instruments

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel 356WA Copyright 1999 Teledyne Analytical InstrumentsTrace Oxygen Analyzer Table of Contents Introduction InstallationMaintenance & Troubleshooting Operational TheoryAppendix Trace Oxygen Analyzer Introduction Method of OperationRecorder /Meter Readout Required EquipmentSample Conditioning Sensor HumidifierFlow System Flow System Schematic Operational Theory Electrical Connections Trace Oxygen Analyzer InstallationLocation Sample Connections Typical System LayoutGND Gas Connections to Back of Analyzer Trace Oxygen Analyzer Operations Filling the ReservoirDetector Cell Cell PackagingTypical Model 306WA With 2 Alarm Option Cell Installation Cell Compartment Components Throttle Valve Humidity ControlCalibrator Assembly Calibration PowerWarm-Up and Stabilization Operations Reservoir Flowmeter and HumidifierCell Electrolyte Level Lead Electrode Electrolyte ReplacementCell Cell Assembly Screen Assembly Reservoir and Humidifier ColumnTo Reinstall Removing the Humidifier ColumnCell Leak Leak Detection ProcedureLeak Detection Trace Oxygen Analyzer Teledyne Analytical Instruments Symptom Cause What To Do Symptom Cause What To DoTrace Oxygen Analyzer Maintenance & Troubleshooting Trace Oxygen Analyzer Appendix Specifications Spare Parts List QTY DescriptionTrace Oxygen Analyzer Appendix Drawing ListCalibration Data Calibration ConsiderationsDegrees C = 5 F Degrees K = C + Pmm-Hg = 760 2.50 per 100 ft. of altitude Trace Oxygen Analyzer Appendix From 288-308K Ambient Temperature K Vapor Pressure of Water mm HgVapor Pressure of Water