Teledyne 3300TB Operational Theory Introduction, Micro-Fuel Cell Sensor, Principles of Operation

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Trace Oxygen Analyzer

Operational Theory 2

 

 

 

 

 

 

 

 

 

Operational Theory

2.1Introduction

The analyzer is composed of two subsystems:

1.Analysis Unit with Micro-Fuel Cell Sensor

2.Control Unit with Signal Processing, Display and Controls

The Analysis Unit is designed to accept the sample gas and direct it to the sensitive surface of the Micro-Fuel Cell sensor. The Micro-Fuel Cell is an electrochemical galvanic device that translates the amount of oxygen present in the sample into an electrical current.

The Control Unit processes the sensor output and translates it into electrical concentration, range, and alarm outputs, and a percent oxygen meter readout. It contains a microcontroller that manages all signal processing, input/output, and display functions for the analyzer.

2.2Micro-Fuel Cell Sensor

2.2.1 Principles of Operation

The oxygen sensor used in the Model 3300TB is a Micro-Fuel Cell de- signed and manufactured by TAI. It is a sealed, disposable electrochemical transducer.

The active components of the Micro-Fuel Cell are a cathode, an anode, and the aqueous KOH electrolyte in which they are immersed. The cell converts the energy from a chemical reaction into an electrical potential that can produce a current in an external electrical circuit. Its action is similar to that of a battery.

There is, however, an important difference in the operation of a battery as compared to the Micro-Fuel Cell: In the battery, all reactants are stored within the cell, whereas in the Micro-Fuel Cell, one of the reactants (oxygen) comes from outside the device as a constituent of the sample gas being analyzed. The

Teledyne Analytical Instruments

2-1

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Contents Model 3300TB Copyright 1999 Teledyne Analytical Instruments Contents Appendix MaintenanceProtective Earth Combustible GAS Usage Warning Trace Oxygen Analyzer Introduction Main Features of the AnalyzerIntroduction Overview Introduction Model 3300TB Set AlarmFront Panel Description Rear Panel Rear Panel DescriptionRS-232 Port Analog OutputsPrinciples of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Trace Oxygen Analyzer Operational TheoryAnatomy of a Micro-Fuel Cell Operational Theory Model 3300TBEffect of Pressure Electrochemical ReactionsCharacteristic Input/Output Curve for a Micro-Fuel Cell Calibration CharacteristicsGeneral Signal ProcessingElectronics Operational Theory Model 3300TB Unpacking the Analyzer InstallationTrace Oxygen Analyzer Installation Location and Mounting Installation Model 3300TBControl Unit Installation Installing the Micro-Fuel Cell / Cell Block OrientationElectrical Connections Electrical Connectors for AC Control UnitContact ID for Failsafe Relay Operation Sensor Fail Alarm #1Alarm #2 Gas ConnectionsPiping Diagram for Vacuum Service Option Installation Model 3300TB Vacuum Service OptionInstallation Checklist Installation Model 3300TB Trace Oxygen Analyzer Operation Operation IntroductionOperation Model 3300TB Using the Function and Data Entry ButtonsSetting the Analysis Ranges LO Range Setting the Alarm SetpointsSet Alarm Trace Oxygen Analyzer Operation HI RangeSensor Fail Alarm Calibration Selecting a Fixed Range or AutorangingOperation Model 3300 TB Displaying Percent & PPM on the LED DisplaySupplementary Information Replacing the Fuse MaintenanceTrace Oxygen Analyzer Maintenance Remove Power to Unit before replacing the fuseOrdering and Handling of Spare Sensors Sensor Installation or ReplacementMaintenance Model 3300TB When to Replace a SensorExploded View of MFC and Cell Block Removing the Micro-Fuel CellCell Warranty Conditions Installing a Micro-Fuel CellDisconnect the Power Source from the Control Unit Trace Oxygen Analyzer Maintenance Maintenance Model 3300TB Trace Oxygen Analyzer Appendix Appendix SpecificationsAppendix Model 3300TB Spare Parts ListMiscellaneous Reference DrawingAppendix Model 3300TB Material Safety Data Sheet Effects of overexposure Ingestion Signs/symptoms of exposurePrimary route of entry Exposure limits Osha PELDisposal Protective measures