Teledyne operating instructions Sensor Installation or Replacement, Maintenance Model 3300TB

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5 Maintenance

Model 3300TB

 

 

 

 

 

 

 

 

 

fuse holder will slide out. There are two fuses in use and are visible in the clip.

4.Remove the bad fuse and replace it with a 5x20mm 0.5 A, 250 VAC, IEC time lag (T) fuse (P/N F1128).

5.Replace the fuse holder into its receptacle, pushing in firmly until it clicks.

5.2Sensor Installation or Replacement

5.2.1 When to Replace a Sensor

On the trace analyzers, the Micro-fuel Cell will typically fail due to exces- sive zero offset caused by loss of water. Large zero offsets will result in inaccu- rate SPAN settings. To test for this condition, purge the sensor and sample system with ZERO gas (typically nitrogen with less than 1 ppm O2). It may take several hours for the sample system and cell to return to a stable low level of O2 if it has been exposed to higher levels of O2. If the instrument will not come down to an acceptably low reading on zero gas, then a depleted cell or a sample system leak should be suspected. Typically offsets of 1.0 ppm or less are acceptable. A Cell failure may also be indicated by an inability to SPAN, or slow response to changes in O2 concentration at levels below 100 ppm.

CAUTION: Read the section Cell Warranty Conditions, below, before replac- ing the cell.

CAUTION:

After replacing the Micro-Fuel Cell, the analyzer must be

 

recalibrated. See Calibration in chapter 4.

5.2.2

Ordering and Handling of Spare Sensors

To have a replacement cell available when it is needed, TAI recommends that one spare cell be purchased when the current cell 's warranty period is approximately two thirds over.

CAUTION: Do not stockpile cells. The warranty period starts on the day of shipment. For best results, do not order a new spare cell to soon.

The spare cell should be carefully stored in an area that is not subject to large variations in ambient temperature (75 °F nominal), and in such a way as to eliminatethepossibilityofincurringdamage.

CAUTION: Do not disturb the integrity of the cell package until the cell is to actually be used. If the cell package is punctured and air is permit- ted to enter, cell-life will be compromised.

5-2Teledyne Analytical Instruments

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Contents Model 3300TB Copyright 1999 Teledyne Analytical Instruments Contents Maintenance AppendixProtective Earth Combustible GAS Usage Warning Trace Oxygen Analyzer Introduction Main Features of the AnalyzerIntroduction Overview Introduction Model 3300TB Set AlarmFront Panel Description Rear Panel Description Rear PanelAnalog Outputs RS-232 PortOperational Theory Introduction Micro-Fuel Cell SensorTrace Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3300TB Anatomy of a Micro-Fuel CellElectrochemical Reactions Effect of PressureCalibration Characteristics Characteristic Input/Output Curve for a Micro-Fuel CellGeneral Signal ProcessingElectronics Operational Theory Model 3300TB Unpacking the Analyzer InstallationTrace Oxygen Analyzer Installation Installation Model 3300TB Control Unit InstallationInstalling the Micro-Fuel Cell / Cell Block Orientation Location and MountingElectrical Connectors for AC Control Unit Electrical ConnectionsContact ID for Failsafe Relay Operation Alarm #1 Alarm #2Gas Connections Sensor FailInstallation Model 3300TB Vacuum Service Option Piping Diagram for Vacuum Service OptionInstallation Checklist Installation Model 3300TB Operation Introduction Trace Oxygen Analyzer OperationOperation Model 3300TB Using the Function and Data Entry ButtonsSetting the Analysis Ranges Setting the Alarm Setpoints Set AlarmTrace Oxygen Analyzer Operation HI Range LO RangeSensor Fail Alarm Selecting a Fixed Range or Autoranging CalibrationOperation Model 3300 TB Displaying Percent & PPM on the LED DisplaySupplementary Information Maintenance Trace Oxygen Analyzer MaintenanceRemove Power to Unit before replacing the fuse Replacing the FuseSensor Installation or Replacement Maintenance Model 3300TBWhen to Replace a Sensor Ordering and Handling of Spare SensorsRemoving the Micro-Fuel Cell Exploded View of MFC and Cell BlockCell Warranty Conditions Installing a Micro-Fuel CellDisconnect the Power Source from the Control Unit Trace Oxygen Analyzer Maintenance Maintenance Model 3300TB Appendix Specifications Trace Oxygen Analyzer AppendixSpare Parts List Appendix Model 3300TBReference Drawing MiscellaneousAppendix Model 3300TB Material Safety Data Sheet Signs/symptoms of exposure Primary route of entryExposure limits Osha PEL Effects of overexposure IngestionProtective measures Disposal