Teledyne operating instructions Operational Theory Model 3300TB, Anatomy of a Micro-Fuel Cell

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2 Operational Theory

Model 3300TB

 

 

 

 

 

 

 

 

 

Micro-Fuel Cell is therefore a hybrid between a battery and a true fuel cell. (All of the reactants are stored externally in a true fuel cell.)

2.2.2 Anatomy of a Micro-Fuel Cell

The Micro-Fuel Cell is made of extremely inert plastic (which can be placed confidently in practically any environment or sample stream). It is effec- tively sealed, though one end is permeable to oxygen in the sample gas. At the permeable end a screen retains a diffusion membrane through which the oxygen passes into the cell. At the other end of the cell is a connector and temperature compensation network (restrictors and thermistor) on a printed circuit board.

Refer to Figure 2-1, Basic Elements of a Micro-Fuel Cell, which illus- trates the following internal description.

Electrical C onnector

Circuit Board

with tem perature com pensation network.

Anode

Cathode

Teflon M embrane

Screen

Clam p

Figure 2-1. Basic Elements of a Micro-Fuel Cell (not to scale)

At the sensing end of the cell is a diffusion membrane, whose thickness is very accurately controlled. Near the diffusion membrane lies the oxygen sensing element—the cathode.

The anode structure is larger than the cathode. It is made of lead and is designed to maximize the amount of metal available for chemical reaction.

The space between the active elements is filled by a structure saturated with electrolyte. Cathode and anode are wet by this common pool. They each have a

2-2

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Contents Model 3300TB Copyright 1999 Teledyne Analytical Instruments Contents Maintenance AppendixProtective Earth Combustible GAS Usage Warning Main Features of the Analyzer Introduction OverviewTrace Oxygen Analyzer Introduction Set Alarm Front Panel DescriptionIntroduction Model 3300TB Rear Panel Description Rear PanelAnalog Outputs RS-232 PortOperational Theory Introduction Micro-Fuel Cell SensorTrace Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3300TB Anatomy of a Micro-Fuel CellElectrochemical Reactions Effect of PressureCalibration Characteristics Characteristic Input/Output Curve for a Micro-Fuel CellSignal Processing ElectronicsGeneral Operational Theory Model 3300TB Installation Trace Oxygen Analyzer InstallationUnpacking the Analyzer Installation Model 3300TB Control Unit InstallationInstalling the Micro-Fuel Cell / Cell Block Orientation Location and MountingElectrical Connectors for AC Control Unit Electrical ConnectionsContact ID for Failsafe Relay Operation Alarm #1 Alarm #2Gas Connections Sensor FailInstallation Model 3300TB Vacuum Service Option Piping Diagram for Vacuum Service OptionInstallation Checklist Installation Model 3300TB Operation Introduction Trace Oxygen Analyzer OperationUsing the Function and Data Entry Buttons Setting the Analysis RangesOperation Model 3300TB Setting the Alarm Setpoints Set AlarmTrace Oxygen Analyzer Operation HI Range LO RangeSensor Fail Alarm Selecting a Fixed Range or Autoranging CalibrationDisplaying Percent & PPM on the LED Display Supplementary InformationOperation Model 3300 TB Maintenance Trace Oxygen Analyzer MaintenanceRemove Power to Unit before replacing the fuse Replacing the FuseSensor Installation or Replacement Maintenance Model 3300TBWhen to Replace a Sensor Ordering and Handling of Spare SensorsRemoving the Micro-Fuel Cell Exploded View of MFC and Cell BlockInstalling a Micro-Fuel Cell Disconnect the Power Source from the Control UnitCell Warranty Conditions Trace Oxygen Analyzer Maintenance Maintenance Model 3300TB Appendix Specifications Trace Oxygen Analyzer AppendixSpare Parts List Appendix Model 3300TBReference Drawing MiscellaneousAppendix Model 3300TB Material Safety Data Sheet Signs/symptoms of exposure Primary route of entryExposure limits Osha PEL Effects of overexposure IngestionProtective measures Disposal