Emerson 5081FG instruction manual Reestablishing Proper Calibration Check GAS Flow Rate

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Instruction Manual

IB-106-5081, Rev. 1.0 May 2005

Model 5081FG

3-3 REESTABLISHING PROPER CALIBRATION CHECK GAS FLOW RATE

The calibration check gas flow must be enough to ensure no combustion flue gases mix with the calibration check gases and only clean, good calibration check gas surrounds the cell without expending excess gas (Figure 3-3). Monitor the O2 concentration using an IRC or HART Com- municator. Set the calibration check gas flow rate as follows:

NOTE

Only set the calibration check gas flow rate at startup. It is not necessary to perform this procedure for each cali- bration check.

a.Adjust the calibration check gas flow to 5 scfh (2.5 L/min.) to ensure the cell is sur- rounded by calibration check gas. Due to the cooling effect of the gas, the cell tem- perature will decrease slightly, causing the O2 concentration to drop. Once the elec- tronics compensates for this effect, the O2 concentration will stabilize.

b.Next, slowly reduce the calibration check gas flow until the O2 concentration changes, which indicates that the calibration check and flue gases are mixing. Increase the flow rate until this effect is eliminated.

FLUE GAS

STACK OR DUCT

 

 

METAL WALL

 

 

PROTECTIVE

 

 

TUBE

 

 

CELL

 

CALIBRATION

REFRACTORY

 

GAS

 

 

 

 

CALIBRATION

 

 

CHECK GAS LINE

 

 

REFERENCE

 

 

AIR LINE

26020062

Figure 3-3. Proper Calibration Check Gas Flow Rate

3-2 Startup and Operation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Model 5081FG Essential Instructions Summary Highlights of ChangesEffective May, 2005 Rev Page Table of Contents Model 5081FGList of Illustrations List of Tables Model 5081FG Preface DefinitionsModel 5081FG Belangrijk Vigtigt Model 5081FG Tärkeää Model 5081FG Wichtig Importante Viktig Model 5081FG Model 5081FG Viktigt Model 5081FG Section Description and Specifications Component Checklist of Typical System Package ContentsProduct Matrix Code Mounting Adapter Stack SideSystem Configuration System OverviewScope System DescriptionSystem Features Handling the Analyzer System Considerations Typical System Installation TransmitterSpecifications ProbeLift OFF Maximum Power Supply Voltage OhmsVDC Operating Load RegionSection Installation PRE-INSTALLATIONMechanical Installation InspectFront View Side View Bottom ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 5081FG Installing Model 5081 Transmitter Cover Lock Circuit Terminal ENDBlock TB Mounting HolesDisplay Positioning Assembly Electrical InstallationThermocouple CELL-WH CELL+BK Model 5081 Transmitter 4-20 mA and Signal ConnectionsTerminal Block Conduit Pneumatic Installation Reference Air Package Instrument Air Reference Air Calibration Check GasOutlet Connection OutletInlet Connection Flow SET MAX Point Knob Mounting HolesGeneral Power UPSection Startup and Operation Reestablishing Proper Calibration Check GAS Flow Rate Proper Calibration Check Gas Flow RateOperation OverviewDisplay Menu TreeDiagnostics CalcheckMenu ProgramInfrared Remote Control IRC NavigationO2 Concentration Analyzer Access Code Or Security Analyzer Access CodeProgram Menu O2 ConcentrationO2 Concentration Indicator Fault Value O2 Concentration Upper Cell Temperature Fault ValueUpper Range VAL Cell T HIReset MAX Cell T To Reset Maximum Cell TemperatureO2 Concentration Analyzer Access Code SET O2 Filter TimeConcentration SET HI Bottle O2SET LO Bottle O2 Model 5081 Transmitter Parameters SET Code Parameter Range DefaultModel 5081 Transmitter Parameters C mV Diagnostics MenuShow Fault 23. Cell Impedance 24. Previous Slope Previous ConstantCalcheck Menu 27. in MANUAL? Accept LOW O229. Accept LOW O2 Slope Model 5081FG Hart Communicator Signal Line Section HART/AMSOverview ConnectionsMethod 2, For Load Resistance 250 Ohms Analog Output DeviceTWO-WIRE in Situ Oxygen Analyzer Hart Communicator PCOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 5081FG Section Maintenance and Service Model 5081 Electronics ReplacementDisplay Board Replacement Spare Board Stack ReplacementTwo-Wire In Situ Oxygen Analyzer Exploded View Ribbon Cable Analog Board CPUOxygen Probe Replacement Oxygen Probe Terminal Block Section Troubleshooting Probe LifeNormal Operational Conditions IMPEDANCE, ΩSpeed Fault IndicationsOfresponse Identifying and Correcting Fault Indications ThermocoupleFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 5, O2 Cell Open Fault 6, Cell Impedance Too HighFault 7, Reversed O2 Cell 11. Fault 7, Reversed O2 CellModel 5081FG Section Return of Material Model 5081FG Replacement Parts Replacement Parts ListSection Index No Part Number DescriptionModel 5081FG Section Index Model 5081FG Model 5081FG Page Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no