Emerson 5081FG Reference Air Package, Instrument Air Reference Air, Calibration Check Gas

Page 41

Model 5081FG

Instruction Manual

IB-106-5081, Rev. 1.0 May 2005

FACTORY-INSTALLED

CELL+(BK)

CELL-(WH) THERMOCOUPLE-(RD)

 

THERMOCOUPLE+(GY)

 

 

 

 

JUMPER

 

 

 

 

TERMINAL

7

8

9

10

 

BLOCK (TB1)

6

 

 

11

 

 

 

 

 

5

12

PROBE CABLE

4

13

3

14

SHIELD

2

15

 

1

 

GROUND

 

16

EARTH GROUND TERMINALS

4-20 mA (-)

4-20 mA (+)

b. Reference Air Package

After the oxygen probe is installed, connect

the reference air set. Install the reference air 2 set according to Figure 2-12.

c. Instrument Air (Reference Air)

Instrument air is required for reference. Use

10 psig (68.95 kPa gage) minimum, 225

psig (1551.38 kPa gage) at 0.2 scfh (100

ml/min.); less than 40 parts-per-million total

hydrocarbons. Regulator outlet pressure

should be set at 5 psi (35 kPa).

d. Calibration Check Gas

Two calibration check gas concentrations

CELL AND

4-20 mA

THERMOCOUPLE

 

CONDUITS

NOTE: RUN CELL AND THERMOCOUPLE SIGNALS IN SEPARATE CONDUIT FROM 4-20 mA LINE.

26020005

Figure 2-10. Model 5081 Transmitter Terminal

Block

2-4 PNEUMATIC INSTALLATION

a.General

Reference air is required for O2 calculation, and calibration check gas is required during a calibration check. Refer to Figure 2-11 for the gas connections on the oxygen probe.

are used with the Two-Wire In Situ Oxygen

Analyzer: Low Gas - 0.4% O2 and High Gas

- 8% O2, each with the balance in nitrogen.

Do not use 100% nitrogen. See Figure 2-11

for the probe connections. Set both calibra-

tion check gases at the same flow rate: 5

scfh (2.5 L/min).

1/4 TUBE FITTING (REFERENCE AIR PORT)

1/4 TUBE FITTING (CALIBRATION CHECK GAS PORT)

REFERENCE

AIR VENT

26020006

Figure 2-11. Oxygen Probe Gas Connections

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-11

Image 41
Contents Model 5081FG Essential Instructions Summary Highlights of ChangesEffective May, 2005 Rev Page Model 5081FG Table of ContentsList of Illustrations List of Tables Model 5081FG Definitions PrefaceModel 5081FG Belangrijk Vigtigt Model 5081FG Tärkeää Model 5081FG Wichtig Importante Viktig Model 5081FG Model 5081FG Viktigt Model 5081FG Component Checklist of Typical System Package Contents Section Description and SpecificationsCode Mounting Adapter Stack Side Product MatrixSystem Overview System ConfigurationScope System DescriptionSystem Features Handling the Analyzer System Considerations Transmitter Typical System InstallationProbe SpecificationsOhms Lift OFF Maximum Power Supply VoltageVDC Operating Load RegionPRE-INSTALLATION Section InstallationMechanical Installation InspectSide View Bottom View Front ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 5081FG Installing Model 5081 Transmitter Circuit Terminal END Cover LockBlock TB Mounting HolesElectrical Installation Display Positioning AssemblyThermocouple CELL-WH CELL+BK Model 5081 Transmitter 4-20 mA and Signal ConnectionsTerminal Block Conduit Reference Air Package Pneumatic InstallationInstrument Air Reference Air Calibration Check GasOutlet Outlet ConnectionInlet Connection Flow SET MAX Point Knob Mounting HolesGeneral Power UPSection Startup and Operation Proper Calibration Check Gas Flow Rate Reestablishing Proper Calibration Check GAS Flow RateOverview OperationDisplay Menu TreeCalcheck DiagnosticsMenu ProgramNavigation Infrared Remote Control IRCAnalyzer Access Code O2 Concentration Analyzer Access Code Or SecurityProgram Menu O2 ConcentrationO2 Concentration Upper Cell Temperature Fault Value O2 Concentration Indicator Fault ValueUpper Range VAL Cell T HITo Reset Maximum Cell Temperature Reset MAX Cell TO2 Concentration Analyzer Access Code SET O2 Filter TimeConcentration SET HI Bottle O2SET LO Bottle O2 Model 5081 Transmitter Parameters SET Code Parameter Range DefaultModel 5081 Transmitter Parameters C mV Diagnostics MenuShow Fault 24. Previous Slope Previous Constant 23. Cell ImpedanceCalcheck Menu Accept LOW O2 27. in MANUAL?29. Accept LOW O2 Slope Model 5081FG Section HART/AMS Hart Communicator Signal LineOverview ConnectionsAnalog Output Device Method 2, For Load Resistance 250 OhmsHart Communicator PC TWO-WIRE in Situ Oxygen AnalyzerOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 5081FG Model 5081 Electronics Replacement Section Maintenance and ServiceDisplay Board Replacement Spare Board Stack ReplacementRibbon Cable Analog Board CPU Two-Wire In Situ Oxygen Analyzer Exploded ViewOxygen Probe Replacement Oxygen Probe Terminal Block Probe Life Section TroubleshootingNormal Operational Conditions IMPEDANCE, ΩSpeed Fault IndicationsOfresponse Thermocouple Identifying and Correcting Fault IndicationsFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 6, Cell Impedance Too High Fault 5, O2 Cell Open11. Fault 7, Reversed O2 Cell Fault 7, Reversed O2 CellModel 5081FG Section Return of Material Model 5081FG Replacement Parts List Replacement PartsSection Index No Part Number DescriptionModel 5081FG Section Index Model 5081FG Model 5081FG Page Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no

5081FG specifications

The Emerson 5081FG Series is a cutting-edge digital smart transmitter designed for various industrial applications, including oil and gas, chemical processing, and water treatment. Known for its accuracy and reliability, the Emerson 5081FG integrates an array of advanced technologies to enhance measurement capabilities and operational efficiency.

One of the main features of the 5081FG is its multi-variable measurement, which allows for the integration of differential pressure, static pressure, and temperature readings into a single device. This capability significantly reduces the need for multiple instruments, leading to lower installation costs and improved data collection efficiency.

With Smart Wireless technology, the Emerson 5081FG offers robust wireless communication, making it ideal for remote or hard-to-reach locations. Its ability to transmit real-time data wirelessly enhances operational awareness and enables proactive maintenance decisions. The transmitter can easily connect to various process control systems for seamless integration and data sharing.

The 5081FG also incorporates Emerson's advanced diagnostics and predictive maintenance algorithms. These features continuously monitor the health of the transmitter and the processes it measures, alerting operators to potential issues before they escalate into serious problems. This proactive approach to maintenance not only improves safety but also minimizes downtime and maximizes productivity.

Another significant characteristic of the Emerson 5081FG is its rugged design, built to withstand harsh industrial environments. With an IP67 rating, it is resistant to dust and water ingress, ensuring reliable operation even in challenging conditions. The device is also designed to handle a wide range of temperatures and pressures, making it versatile for diverse applications.

User-friendly configuration and programming are facilitated by Emerson's intuitive software tools, which provide easy setup and calibration processes. This simplicity allows operators to optimize performance without needing extensive training or support.

In conclusion, the Emerson 5081FG is a powerful and reliable smart transmitter that addresses the needs of various industries. Its multi-variable measurement capability, wireless communication, advanced diagnostics, and rugged design make it an excellent choice for companies looking to enhance their operational efficiency and maintain high standards of safety and reliability. With the Emerson 5081FG, businesses can expect not only accurate measurements but also valuable insights that contribute to smarter decision-making.