Emerson instruction manual Model 5081FG

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Instruction Manual

IB-106-5081, Rev. 1.0 May 2005

Model 5081FG

5.Use high temperature material (alu- mina wool) to seal around the probe during insertion. This prevents hot gases from escaping or cold air from entering the stack or duct.

6.Initially insert the probe to a depth of 3 in. (76.2 mm) or 1/2 the depth of the stack or duct refractory, whichever is greater.

After initial insertion, do not insert the probe at a rate exceeding 1 in. per mi- nute (25.4 mm per minute) or damage to the probe may result due to thermal shock.

7.After initial insertion, insert the probe at a rate of 1 in. (25.4 mm) per minute until the probe is fully inserted.

8.Install anti-seize compound on the pipe threads and screw the probe into the process flange or adapter.

9.If insulation was removed to access the duct work for probe mounting, make sure the insulation is replaced after- ward. See Figure 2-4.

If the ducts will be washed down dur- ing outage, MAKE SURE to power down the probes and remove them from the wash area.

c.Locating Model 5081 Transmitter

1.Ensure the Model 5081 Transmitter is easily accessible for maintenance and service and for using the infrared re- mote control (if applicable).

Do not allow the temperature of the Model 5081 Transmitter exceed 65°C (149°F) or damage to the unit may result.

NOTE

Use anti-seize compound on threads to ease future removal of probe.

The electrical conduit port should be facing down for a horizontal probe in- stallation. See Figure 2-4.In vertical probe installations, orient the probe so the system cable drops vertically from the probe. Ensure the electrical conduit is routed below the level of the terminal block housing. This drip loop minimizes the possibility that moisture will accu- mulate in the housing.

2.The ambient temperature of the trans- mitter housing must not exceed 65°C (149°F). Locate the electronics in an area where temperature extremes, vi- bration, and electromagnetic and radio frequency interference are minimal.

3.Locate the Model 5081 Transmitter within 150 ft (45.7 m) of the oxygen probe due to wiring and signal considerations.

2-6 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Model 5081FG Essential Instructions Highlights of Changes Effective May, 2005 RevSummary Page Table of Contents Model 5081FGList of Illustrations List of Tables Model 5081FG Preface DefinitionsModel 5081FG Belangrijk Vigtigt Model 5081FG Tärkeää Model 5081FG Wichtig Importante Viktig Model 5081FG Model 5081FG Viktigt Model 5081FG Section Description and Specifications Component Checklist of Typical System Package ContentsProduct Matrix Code Mounting Adapter Stack SideSystem Configuration System OverviewScope System DescriptionSystem Features Handling the Analyzer System Considerations Typical System Installation TransmitterSpecifications ProbeLift OFF Maximum Power Supply Voltage OhmsVDC Operating Load RegionSection Installation PRE-INSTALLATIONMechanical Installation InspectFront View Side View Bottom ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 5081FG Installing Model 5081 Transmitter Cover Lock Circuit Terminal ENDBlock TB Mounting HolesDisplay Positioning Assembly Electrical InstallationModel 5081 Transmitter 4-20 mA and Signal Connections Terminal Block ConduitThermocouple CELL-WH CELL+BK Pneumatic Installation Reference Air PackageInstrument Air Reference Air Calibration Check GasOutlet Connection OutletInlet Connection Flow SET MAX Point Knob Mounting HolesPower UP Section Startup and OperationGeneral Reestablishing Proper Calibration Check GAS Flow Rate Proper Calibration Check Gas Flow RateOperation OverviewDisplay Menu TreeDiagnostics CalcheckMenu ProgramInfrared Remote Control IRC NavigationO2 Concentration Analyzer Access Code Or Security Analyzer Access CodeProgram Menu O2 ConcentrationO2 Concentration Indicator Fault Value O2 Concentration Upper Cell Temperature Fault ValueUpper Range VAL Cell T HIReset MAX Cell T To Reset Maximum Cell TemperatureO2 Concentration Analyzer Access Code SET O2 Filter TimeSET HI Bottle O2 SET LO Bottle O2Concentration Parameter Range Default Model 5081 Transmitter ParametersModel 5081 Transmitter Parameters SET Code Diagnostics Menu Show FaultC mV 23. Cell Impedance 24. Previous Slope Previous ConstantCalcheck Menu 27. in MANUAL? Accept LOW O229. Accept LOW O2 Slope Model 5081FG Hart Communicator Signal Line Section HART/AMSOverview ConnectionsMethod 2, For Load Resistance 250 Ohms Analog Output DeviceTWO-WIRE in Situ Oxygen Analyzer Hart Communicator PCOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 5081FG Section Maintenance and Service Model 5081 Electronics ReplacementDisplay Board Replacement Spare Board Stack ReplacementTwo-Wire In Situ Oxygen Analyzer Exploded View Ribbon Cable Analog Board CPUOxygen Probe Replacement Oxygen Probe Terminal Block Section Troubleshooting Probe LifeNormal Operational Conditions IMPEDANCE, ΩFault Indications OfresponseSpeed Identifying and Correcting Fault Indications ThermocoupleFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 5, O2 Cell Open Fault 6, Cell Impedance Too HighFault 7, Reversed O2 Cell 11. Fault 7, Reversed O2 CellModel 5081FG Section Return of Material Model 5081FG Replacement Parts Replacement Parts ListSection Index No Part Number DescriptionModel 5081FG Section Index Model 5081FG Model 5081FG Page Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no

5081FG specifications

The Emerson 5081FG Series is a cutting-edge digital smart transmitter designed for various industrial applications, including oil and gas, chemical processing, and water treatment. Known for its accuracy and reliability, the Emerson 5081FG integrates an array of advanced technologies to enhance measurement capabilities and operational efficiency.

One of the main features of the 5081FG is its multi-variable measurement, which allows for the integration of differential pressure, static pressure, and temperature readings into a single device. This capability significantly reduces the need for multiple instruments, leading to lower installation costs and improved data collection efficiency.

With Smart Wireless technology, the Emerson 5081FG offers robust wireless communication, making it ideal for remote or hard-to-reach locations. Its ability to transmit real-time data wirelessly enhances operational awareness and enables proactive maintenance decisions. The transmitter can easily connect to various process control systems for seamless integration and data sharing.

The 5081FG also incorporates Emerson's advanced diagnostics and predictive maintenance algorithms. These features continuously monitor the health of the transmitter and the processes it measures, alerting operators to potential issues before they escalate into serious problems. This proactive approach to maintenance not only improves safety but also minimizes downtime and maximizes productivity.

Another significant characteristic of the Emerson 5081FG is its rugged design, built to withstand harsh industrial environments. With an IP67 rating, it is resistant to dust and water ingress, ensuring reliable operation even in challenging conditions. The device is also designed to handle a wide range of temperatures and pressures, making it versatile for diverse applications.

User-friendly configuration and programming are facilitated by Emerson's intuitive software tools, which provide easy setup and calibration processes. This simplicity allows operators to optimize performance without needing extensive training or support.

In conclusion, the Emerson 5081FG is a powerful and reliable smart transmitter that addresses the needs of various industries. Its multi-variable measurement capability, wireless communication, advanced diagnostics, and rugged design make it an excellent choice for companies looking to enhance their operational efficiency and maintain high standards of safety and reliability. With the Emerson 5081FG, businesses can expect not only accurate measurements but also valuable insights that contribute to smarter decision-making.
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