Emerson 5081FG instruction manual Preface, Definitions

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Model 5081FG

Instruction Manual

IB-106-5081, Rev. 1.0 May 2005

PREFACE

The purpose of this manual is to provide information concerning the components, func- tions, installation and maintenance of the Model 5081FG Two-Wire In Situ Oxygen Ana- lyzer (550° to 1600°C).

Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, state- ment, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, state- ment, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

Highlights an essential operating procedure, condition, or statement.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illus- tration number. It is not a part number, and is not related to the illustration in any technical manner.

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Model 5081FG Essential Instructions Highlights of Changes Effective May, 2005 RevSummary Page Model 5081FG Table of Contents List of Illustrations List of Tables Model 5081FG Definitions PrefaceModel 5081FG Belangrijk Vigtigt Model 5081FG Tärkeää Model 5081FG Wichtig Importante Viktig Model 5081FG Model 5081FG Viktigt Model 5081FG Component Checklist of Typical System Package Contents Section Description and SpecificationsCode Mounting Adapter Stack Side Product MatrixSystem Overview System ConfigurationScope System DescriptionSystem Features Handling the Analyzer System Considerations Transmitter Typical System InstallationProbe SpecificationsOhms Lift OFF Maximum Power Supply VoltageVDC Operating Load RegionPRE-INSTALLATION Section InstallationMechanical Installation InspectSide View Bottom View Front ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 5081FG Installing Model 5081 Transmitter Circuit Terminal END Cover LockBlock TB Mounting HolesElectrical Installation Display Positioning AssemblyModel 5081 Transmitter 4-20 mA and Signal Connections Terminal Block ConduitThermocouple CELL-WH CELL+BK Reference Air Package Pneumatic InstallationInstrument Air Reference Air Calibration Check GasOutlet Outlet ConnectionInlet Connection Flow SET MAX Point Knob Mounting HolesPower UP Section Startup and OperationGeneral Proper Calibration Check Gas Flow Rate Reestablishing Proper Calibration Check GAS Flow RateOverview OperationDisplay Menu TreeCalcheck DiagnosticsMenu ProgramNavigation Infrared Remote Control IRCAnalyzer Access Code O2 Concentration Analyzer Access Code Or SecurityProgram Menu O2 ConcentrationO2 Concentration Upper Cell Temperature Fault Value O2 Concentration Indicator Fault ValueUpper Range VAL Cell T HITo Reset Maximum Cell Temperature Reset MAX Cell TO2 Concentration Analyzer Access Code SET O2 Filter TimeSET HI Bottle O2 SET LO Bottle O2Concentration Parameter Range Default Model 5081 Transmitter ParametersModel 5081 Transmitter Parameters SET Code Diagnostics Menu Show FaultC mV 24. Previous Slope Previous Constant 23. Cell ImpedanceCalcheck Menu Accept LOW O2 27. in MANUAL?29. Accept LOW O2 Slope Model 5081FG Section HART/AMS Hart Communicator Signal LineOverview ConnectionsAnalog Output Device Method 2, For Load Resistance 250 OhmsHart Communicator PC TWO-WIRE in Situ Oxygen AnalyzerOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 5081FG Model 5081 Electronics Replacement Section Maintenance and ServiceDisplay Board Replacement Spare Board Stack ReplacementRibbon Cable Analog Board CPU Two-Wire In Situ Oxygen Analyzer Exploded ViewOxygen Probe Replacement Oxygen Probe Terminal Block Probe Life Section TroubleshootingNormal Operational Conditions IMPEDANCE, ΩFault Indications OfresponseSpeed Thermocouple Identifying and Correcting Fault IndicationsFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 6, Cell Impedance Too High Fault 5, O2 Cell Open11. Fault 7, Reversed O2 Cell Fault 7, Reversed O2 CellModel 5081FG Section Return of Material Model 5081FG Replacement Parts List Replacement PartsSection Index No Part Number DescriptionModel 5081FG Section Index Model 5081FG Model 5081FG Page Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no