Emerson 5081FG instruction manual Section Return of Material

Page 79

Model 5081FG

Instruction Manual

IB-106-5081, Rev. 1.0 May 2005

SECTION 7

RETURN OF MATERIAL

7-1If factory repair of defective equipment is re- quired, proceed as follows:

a.Secure a return authorization number from a Rosemount Analytical Sales Office or rep- resentative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount Analytical instructions or it will not be ac- cepted.

In no event will Rosemount Analytical be responsible for equipment returned without proper authorization and identification.

b.Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping.

c.In a cover letter, describe completely:

1.The symptoms from which it was de- termined that the equipment is faulty.

2.The environment in which the equip- ment has been operating (housing, weather, vibration, dust, etc.).

3.Site from which equipment was removed.

4.Whether warranty or nonwarranty service is requested.

5.Complete shipping instructions for re- turn of equipment.

6.Reference the return authorization number.

d.Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Rosemount Ana- lytical Return Authorization, prepaid, to:

PAD Repair Depot Dock C

c/o Emerson Process Management 11100 Brittmoore Park Drive Houston, TX 77041

If warranty service is requested, the defec- tive unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount Analytical warranty, the defective unit will be repaired or replaced at Rosemount Analyti- cal's option, and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter.

For equipment no longer under warranty,

the equipment will be repaired at the factory

7

and returned as directed by the purchase order and shipping instructions.

Rosemount Analytical Inc. A Division of Emerson Process Management

Return of Material 7-1

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Contents Model 5081FG Essential Instructions Effective May, 2005 Rev Highlights of ChangesSummary Page Model 5081FG Table of ContentsList of Illustrations List of Tables Model 5081FG Definitions PrefaceModel 5081FG Belangrijk Vigtigt Model 5081FG Tärkeää Model 5081FG Wichtig Importante Viktig Model 5081FG Model 5081FG Viktigt Model 5081FG Component Checklist of Typical System Package Contents Section Description and SpecificationsCode Mounting Adapter Stack Side Product MatrixSystem Description System ConfigurationSystem Overview ScopeSystem Features Handling the Analyzer System Considerations Transmitter Typical System InstallationProbe SpecificationsOperating Load Region Lift OFF Maximum Power Supply VoltageOhms VDCInspect Section InstallationPRE-INSTALLATION Mechanical InstallationSide View Bottom View Front ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 5081FG Installing Model 5081 Transmitter Mounting Holes Cover LockCircuit Terminal END Block TBElectrical Installation Display Positioning AssemblyTerminal Block Conduit Model 5081 Transmitter 4-20 mA and Signal ConnectionsThermocouple CELL-WH CELL+BK Calibration Check Gas Pneumatic InstallationReference Air Package Instrument Air Reference AirFlow SET MAX Point Knob Mounting Holes Outlet ConnectionOutlet Inlet ConnectionSection Startup and Operation Power UPGeneral Proper Calibration Check Gas Flow Rate Reestablishing Proper Calibration Check GAS Flow RateMenu Tree OperationOverview DisplayProgram DiagnosticsCalcheck MenuNavigation Infrared Remote Control IRCO2 Concentration O2 Concentration Analyzer Access Code Or SecurityAnalyzer Access Code Program MenuCell T HI O2 Concentration Indicator Fault ValueO2 Concentration Upper Cell Temperature Fault Value Upper Range VALSET O2 Filter Time Reset MAX Cell TTo Reset Maximum Cell Temperature O2 Concentration Analyzer Access CodeSET LO Bottle O2 SET HI Bottle O2Concentration Model 5081 Transmitter Parameters Parameter Range DefaultModel 5081 Transmitter Parameters SET Code Show Fault Diagnostics MenuC mV 24. Previous Slope Previous Constant 23. Cell ImpedanceCalcheck Menu Accept LOW O2 27. in MANUAL?29. Accept LOW O2 Slope Model 5081FG Connections Hart Communicator Signal LineSection HART/AMS OverviewAnalog Output Device Method 2, For Load Resistance 250 OhmsMenu Tree for Hart Communicator TWO-WIRE in Situ Oxygen AnalyzerHart Communicator PC OFF-LINE and ON-LINE OperationsDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 5081FG Spare Board Stack Replacement Section Maintenance and ServiceModel 5081 Electronics Replacement Display Board ReplacementRibbon Cable Analog Board CPU Two-Wire In Situ Oxygen Analyzer Exploded ViewOxygen Probe Replacement Oxygen Probe Terminal Block IMPEDANCE, Ω Section TroubleshootingProbe Life Normal Operational ConditionsOfresponse Fault IndicationsSpeed Thermocouple Identifying and Correcting Fault IndicationsFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 6, Cell Impedance Too High Fault 5, O2 Cell Open11. Fault 7, Reversed O2 Cell Fault 7, Reversed O2 CellModel 5081FG Section Return of Material Model 5081FG Index No Part Number Description Replacement PartsReplacement Parts List SectionModel 5081FG Section Index Model 5081FG Model 5081FG Page Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no