Lincoln Electric IM10030 General Description, Welder Controls Function and Operation, Welding

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OPERATION

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SAFETY PRECAUTIONS

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC ShOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

Always operate the welder with the hinged door closed and the side panels in place.

Read carefully the Safety Precautions page before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Instruction Manual.

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GENERAL DESCRIPTION

The RANGER® 3 PHASE is a twin-cylinder, gasoline driven, multiprocess arc welder and AC power gener- ator. It is built in a heavy gauge steel case for durabili- ty on the job site.

WELDER CONTROLS - FUNCTION AND OPERATION

ENGINE SWITCh

The engine switch is used to Start the Engine, Select High Idle or Auto Idle while the engine is running, and stop the Engine.

When placed in the “OFF” position, the ignition circuit is de-energized to shut down the engine.

When held in the “START” position, the engine starter motor is energized.

When in “HIGH IDLE” (

) position, the engine will

run continuously at high idle.

 

 

When in “AUTO IDLE” (

/

) position, the

engine will run continuously and the idler operates as follows:

• Welding

When the electrode touches the work, the welding arc is initiated and the engine accelerates to full speed.

After welding ceases (and no auxiliary power is being drawn), the engine will return to low idle after approximately 10 to 14 seconds.

Auxiliary Power

With the engine running at low idle and auxiliary power for lights or tools is drawn (approximately 00-150 watts or greater) from the receptacles, the engine will accelerate to high speed. If no power is being drawn from the receptacles (and not welding) for 10-14 seconds, the idler reduces the engine speed to low idle.

RANGER® 3 PhASE

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Contents Safety Depends on You Ranger 3 PhaseCalifornia Proposition 65 Warnings SafetySafety Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents AIR Cleaner Engine Idler Muffler Engine Protection InstallationReceptacles Valve Lifters Fuel System GovernorTowing Safety PrecautionsSpark Arrester BATTERY Connections PRE-OPERATION ServiceGasoline Fuel only GasolineAngle of Operation Additional Safety PrecautionLifting Muffler Outlet PipeAdditional Safety Precautions Connection of Lincoln Electric Wire FeedersInstructions Location / VentilationWelder Operation Auxiliary PowerWelder Output 120/240 Volt Dual Voltage ReceptacleType Common Electrical Devices Possible Concerns Ground WireMotor Starting STANDbY Power Connections Auxiliary Power WhILE WeldingSimultaneous Welding and Power Figure A.1 Connection of Ranger 3 PhASE to Premises WiringOperation Engine SWITChGENERAL DESCRIPTION Welder Controls Function and OperationControl Dial Ranger 3 PhASE Approximate Fuel ConsumptionBREAK-IN Period STARTING/ShUTDOWN InstructionsStopping ThE Engine Running PERIODS. Remove Loads and Allow Engine toTypical Current Ranges 1 for Tungsten ELECTRODES2 Welding ProcessStick Constant Current Welding SCRATCh Start TIG Constant Current WeldingElectrode Current Range Setting Wire Feed Welding Processes Constant VoltageProcess Used Mode Welding ARC GougingOptional Equipment Field Installed AccessoriesRECOMMENDED EQUIPMENT WIRE FEEDStick TIGSafety Precautions MaintenanceRoutine Maintenance Engine OIL ChANGEOIL Filter ChANGE AIR Cleaner and OThER MaintenanceSlip Rings Engine AdjustmentsEngine Maintenance Parts TROUbLEShOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionTROUbLEShOOTING Diagrams Diagrams M22327 Dimension PrintRanger 3 PhASE Precaucion Warnung