Lincoln Electric IM10030 manual Auxiliary Power WhILE Welding, Simultaneous Welding and Power

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A-8

INSTALLATION

A-8

 

 

 

AUXILIARY POWER WhILE WELDING

Simultaneous welding and power loads are permitted by following Table I. The permissible currents shown assume that current is being drawn from either the 120V or 240V supply (not both at the same time). Also, the “Output Control” is set at “10” for maximum auxiliary power.

TAbLE I

SIMULTANEOUS WELDING AND POWER

Output Selector

Permissible Power

Permissible Auxiliary

 

 

Setting

Watts (Unity Power

Current in Amperes

 

 

Factor)

@ 120V *-or- @ 240V

 

 

 

 

 

Max. Stick or Wire

 

 

 

 

Feed Setting

None

0

0

 

 

 

 

 

 

 

145

Stick Setting

4500

38**

23

 

 

 

 

 

 

 

90

Stick Setting

6500

54**

27

 

 

 

 

 

 

No Welding

9500

80**

40

 

 

 

 

 

 

 

*Each duplex receptacle is limited to 20 amps.

**Not to exceed 40A per 120VAC branch circuit when splitting the 240 VAC output.

***Use of 3 Phase AC Power is not recommended while welding

STANDbY POWER CONNECTIONS

The RANGER® 3 PHASE is suitable for temporary, standby, or emergency power using the engine manu- facturer’s recommended maintenance schedule.

The RANGER® 3 PHASE can be permanently installed as a standby power unit for 240V-3 wire, sin- gle phase 40 ampere service.

WARNING

(Connections must be made by a licensed electri- cian who can determine how the 120/240V power can be adapted to the particular installation and comply with all applicable electrical codes.) The following information can be used as a guide by the electrician for most applications (refer also to the connection diagram shown in Figure A.1.)

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1.Install a double pole, double throw switch between the power company meter and the premises dis- connect.

Switch rating must be the same or greater than the customer’s premises disconnect and service over- current protection.

2.Take necessary steps to assure load is limited to the capacity of the RANGER® 3 PHASE by installing a 40 amp 240V double pole circuit break- er. Maximum rated load for the 240V auxiliary is 40 amperes. Loading above 40 amperes will reduce output voltage below the allowable -10% of rated voltage which may damage appliances or other motor-driven equipment.

3.Install a 50 amp 120/240V plug (NEMA type 14-50) to the Double Pole Circuit Breaker using No. 8, 4 conductor cable of the desired length. (The 50 amp 120/240V plug is available in the optional plug kit.)

4.Plug this cable into the 50 amp 120/240V recepta- cle on the RANGER® 3 PHASE case front.

RANGER® 3 PhASE

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Contents Safety Depends on You Ranger 3 PhaseCalifornia Proposition 65 Warnings SafetySafety Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Valve Lifters Fuel System Governor InstallationAIR Cleaner Engine Idler Muffler Engine Protection ReceptaclesSafety Precautions Spark ArresterTowing Gasoline PRE-OPERATION ServiceBATTERY Connections Gasoline Fuel onlyMuffler Outlet Pipe Additional Safety PrecautionAngle of Operation LiftingLocation / Ventilation Connection of Lincoln Electric Wire FeedersAdditional Safety Precautions Instructions120/240 Volt Dual Voltage Receptacle Auxiliary PowerWelder Operation Welder OutputGround Wire Motor StartingType Common Electrical Devices Possible Concerns Auxiliary Power WhILE Welding Simultaneous Welding and PowerSTANDbY Power Connections Figure A.1 Connection of Ranger 3 PhASE to Premises WiringWelder Controls Function and Operation Engine SWITChOperation GENERAL DESCRIPTIONControl Dial Ranger 3 PhASE Approximate Fuel ConsumptionRunning PERIODS. Remove Loads and Allow Engine to STARTING/ShUTDOWN InstructionsBREAK-IN Period Stopping ThE EngineSCRATCh Start TIG Constant Current Welding Welding ProcessTypical Current Ranges 1 for Tungsten ELECTRODES2 Stick Constant Current WeldingARC Gouging Wire Feed Welding Processes Constant VoltageElectrode Current Range Setting Process Used Mode WeldingOptional Equipment Field Installed AccessoriesTIG WIRE FEEDRECOMMENDED EQUIPMENT StickEngine OIL ChANGE MaintenanceSafety Precautions Routine MaintenanceOIL Filter ChANGE AIR Cleaner and OThER MaintenanceEngine Adjustments Engine Maintenance PartsSlip Rings TROUbLEShOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLETROUbLEShOOTING Diagrams Diagrams M22327 Dimension PrintRanger 3 PhASE Precaucion Warnung