Lincoln Electric IM10030 manual TAbLE of Contents

Page 7

vi

TAbLE OF CONTENTS

vi

 

 

Page

Installation

Section A

Technical Specifications

A-1

Safety Precautions

A-2

Machine Grounding

A-2

Spark Arrester

A-2

Towing

A-2

Vehicle Mounting

A-3

Pre-Operation Engine Service

A-3

Fuel, Oil, Battery Connections

A-3

Welding Cable Connections

A-4

Angle of Operation

A-4

Lifting, Additional Safety Precautions

A-4

High Altitude Operation

A-4

Muffler Outlet Pipe

A-4

Location and Ventilation

A-5

Stacking

A-5

Connection of Wire Feeders

A-5

Connection of Tig Module

A-5

Additional Safety Precautions

A-5

Welding Operation Output, Auxiliary Power Receptacles, and Plugs

A-6

Motor Starting and Extension Cord Length Table

A-6

Electrical Device Used with the Ranger 3 Phase

A-7

Auxiliary Power While

Welding, Standby Power Connections

A-8

Premises Wiring

A-9

________________________________________________________________________________

Operation

Section b

Safety Precautions

B-1

General Description

B-1

Welder Controls Function and Operation

B-1

Range, Polarity Control Switch and Fuel Consumption

B-2

Start in/Shutdown Instructions

B-3

Starting the Engine

B-3

Safety Precautions

B-3

Stopping the Engine

B-3

Break-In Period

B-3

Welding Process

B-4

Stick (Constant Current) Welding

B-4

Scratch Start TIG (Constant Current) Welding

B-4

Wire Feed Welding Processes (Constant Voltage)

B-5

Arc Gouging

B-5

Summary of Welding Processes

B-5

________________________________________________________________________________

Accessories

Section C

Optional Equipment

C-1

Recommended Equipment

C-2

________________________________________________________________________

Maintenance

Section D

Safety Precautions

D-1

Routine Engine Maintenance

D-1,D2

Engine Adjustments

D-3

Slip Rings

D-3

Battery Maintenance

D-3

Engine Maintenance Parts

D-3

________________________________________________________________________

Troubleshooting

Section E

How to Use Troubleshooting Guide

E-1

Troubleshooting Guide

E-2, E-3

________________________________________________________________________

Wiring Diagrams & Dimension Print

Section F

Wiring and Connection Diagrams

F-1,F-2

Dimension Print

F3

________________________________________________________________________

Parts List

P-632

________________________________________________________________________

Image 7
Contents Safety Depends on You Ranger 3 PhaseCalifornia Proposition 65 Warnings SafetySafety Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Valve Lifters Fuel System Governor InstallationAIR Cleaner Engine Idler Muffler Engine Protection ReceptaclesSpark Arrester Safety PrecautionsTowing Gasoline PRE-OPERATION ServiceBATTERY Connections Gasoline Fuel onlyMuffler Outlet Pipe Additional Safety PrecautionAngle of Operation LiftingLocation / Ventilation Connection of Lincoln Electric Wire FeedersAdditional Safety Precautions Instructions120/240 Volt Dual Voltage Receptacle Auxiliary PowerWelder Operation Welder OutputMotor Starting Ground WireType Common Electrical Devices Possible Concerns Simultaneous Welding and Power Auxiliary Power WhILE WeldingSTANDbY Power Connections Figure A.1 Connection of Ranger 3 PhASE to Premises WiringWelder Controls Function and Operation Engine SWITChOperation GENERAL DESCRIPTIONControl Dial Ranger 3 PhASE Approximate Fuel ConsumptionRunning PERIODS. Remove Loads and Allow Engine to STARTING/ShUTDOWN InstructionsBREAK-IN Period Stopping ThE EngineSCRATCh Start TIG Constant Current Welding Welding ProcessTypical Current Ranges 1 for Tungsten ELECTRODES2 Stick Constant Current WeldingARC Gouging Wire Feed Welding Processes Constant VoltageElectrode Current Range Setting Process Used Mode WeldingOptional Equipment Field Installed AccessoriesTIG WIRE FEEDRECOMMENDED EQUIPMENT StickEngine OIL ChANGE MaintenanceSafety Precautions Routine MaintenanceOIL Filter ChANGE AIR Cleaner and OThER MaintenanceEngine Maintenance Parts Engine AdjustmentsSlip Rings TROUbLEShOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLETROUbLEShOOTING Diagrams Diagrams M22327 Dimension PrintRanger 3 PhASE Precaucion Warnung