Lincoln Electric IM10030 manual Installation, Receptacles, Valve Lifters Fuel System Governor

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A-1

INSTALLATION

A-1

TEChNICAL SPECIFICATIONS - RANGER® 3 PhASE ( K2337-3)

INPUT - GASOLINE ENGINE

Make/Model

Kohler

CH23S

Description

2cylinder 4 Cycle

Air-Cooled

Gasoline

Engine.

Aluminum Alloy

with Cast Iron

Liners,

Electronic

Ignition

horsepower

23 HP @

3600 RPM

Operating

Speed (RPM)

High Idle 3700

Full Load 3500

Low Idle 2200

Displacement

cu. in.

(cu.cm.)

41.1(674)

Starting

Capacities

System

 

12VDC

 

Battery

 

Electric Start

Fuel:

Group 58

12 Gal (45.4 L)

Battery

Lubricating Oil:

(435 cold

2.0 Qts. (1.9 L)

Cranking

 

Amps)

 

 

 

RATED OUTPUT @ 104°F (40°C)- WELDER

Welding Output

DC Constant Current 225A/25V/40%

DC Constant Current 210A / 25V / 100%

DC Constant Voltage 200A / 20V / 100%

RATED OUTPUT @ 104°F (40°C)- GENERATOR

Auxiliary Power 1

11,500 Watts Preak, 10,000 Watts continuous 3 Phase 60Hz AC, 480V

9,000 Watts Continuous, 60 Hz AC

10,500 Watts Peak, 8500 Watts Continuous Single Phase 60 Hz AC

120/240 Volts

RECEPTACLES AND CIRCUIT bREAKERS

RECEPTACLES

AUXILIARY POWER CIRCUIT bREAKER

bATTERY ChARGING CIRCUIT bREAKER

(2) 120VAC Duplex (5-20R)

 

 

(1) 120/240VAC Dual Voltage

Two 20AMP for Two Duplex Receptacle

20AMP for Engine Battery

Full KVA (14-50R)

(2) 50AMP for Dual Voltage

Charging Circuit

(1) 480V AC (16-20R)

(1) 15 AMP for 3 Phase (3 Pole)

 

 

 

 

PhYSICAL DIMENSIONS

hEIGhT

WIDTh

DEPTh

WEIGhT

30.00** in.

21.50 in

42.25 in.

 

 

762.0 mm

546.0 mm

1073.0 mm

514 lbs. (233kg)

 

 

 

 

 

 

 

 

** Top of enclosure, add 6.00”(152mm) for exhaust.

ENGINE COMPONENTS

LUbRICATION

VALVE LIFTERS

FUEL SYSTEM

GOVERNOR

Full Pressure

Hydraulic

Mechanical Fuel Pump with

Mechanical Governor

with Full Flow Filter

 

Additional electric fuel lift pump

 

5% Regulation

 

on K2382-4.

 

AIR CLEANER

ENGINE IDLER

MUFFLER

ENGINE PROTECTION

 

 

Low noise Muffler: Top outlet

Shutdown on low oil

Dual Element

Automatic Idler

can be rotated. Made from

pressure.

 

 

long life, aluminized steel.

 

1Output rating in watts is equivalent to volt - amperes at unity factor.Output voltage is within +/-10% at all loads up to rated capacity. When welding available auxiliary power will be reduced.

RANGER® 3 PhASE

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Contents Ranger 3 Phase Safety Depends on YouSafety California Proposition 65 WarningsSafety Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Installation AIR Cleaner Engine Idler Muffler Engine ProtectionReceptacles Valve Lifters Fuel System GovernorTowing Safety PrecautionsSpark Arrester PRE-OPERATION Service BATTERY ConnectionsGasoline Fuel only GasolineAdditional Safety Precaution Angle of OperationLifting Muffler Outlet PipeConnection of Lincoln Electric Wire Feeders Additional Safety PrecautionsInstructions Location / VentilationAuxiliary Power Welder OperationWelder Output 120/240 Volt Dual Voltage ReceptacleType Common Electrical Devices Possible Concerns Ground WireMotor Starting STANDbY Power Connections Auxiliary Power WhILE WeldingSimultaneous Welding and Power Connection of Ranger 3 PhASE to Premises Wiring Figure A.1Engine SWITCh OperationGENERAL DESCRIPTION Welder Controls Function and OperationRanger 3 PhASE Approximate Fuel Consumption Control DialSTARTING/ShUTDOWN Instructions BREAK-IN PeriodStopping ThE Engine Running PERIODS. Remove Loads and Allow Engine toWelding Process Typical Current Ranges 1 for Tungsten ELECTRODES2Stick Constant Current Welding SCRATCh Start TIG Constant Current WeldingWire Feed Welding Processes Constant Voltage Electrode Current Range SettingProcess Used Mode Welding ARC GougingAccessories Optional Equipment Field InstalledWIRE FEED RECOMMENDED EQUIPMENTStick TIGMaintenance Safety PrecautionsRoutine Maintenance Engine OIL ChANGEAIR Cleaner and OThER Maintenance OIL Filter ChANGESlip Rings Engine AdjustmentsEngine Maintenance Parts TROUbLEShOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionTROUbLEShOOTING Diagrams Diagrams Dimension Print M22327Ranger 3 PhASE Precaucion Warnung