Lincoln Electric IM10030 manual Wire Feed Welding Processes Constant Voltage, ARC Gouging, Idle

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OPERATION

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WIRE FEED WELDING PROCESSES (CONSTANT VOLTAGE)

The Innershield® electrode recommended for use with the RANGER® 3 PHASE is NR®-211-MP. The elec- trode sizes and welding ranges that can be used with the RANGER® 3 PHASE are shown in the following table:

Diameter

Wire Speed

Approximate

(in.)

Range In./Min.

Current Range

 

 

 

 

.035

80

- 110

75A to 120A

.045

70

- 130

120A to 170A

.068

40

- 90

125A to 225A

The RANGER® 3 PHASE is recommended for limited “MIG” welding (GMAW - gas metal arc welding). The recommended electrodes are .030” and .035” L-50 and L-56. They must be used with a blended shield- ing gas such as C25 (75% Argon - 25% CO2). The welding ranges that can be used with the RANGER®

3 PHASE are shown in the following table:

Diameter

Wire Speed

Approximate

(in.)

Range In./Min.

Current Range

 

 

 

 

.030

75

- 300

50A to 130A

.035

100

- 250

90A to 175A

 

 

 

 

ARC GOUGING

The RANGER® 3 PHASE can be used for limited arc gouging.

Set the Range switch to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table:

ELECTRODE

CURRENT RANGE

SETTING

(DC, electrode positive)

1/8

30

-

60 Amps

5/32

90

-

150 Amps

3/16

150 - 250 Amps

 

 

 

 

SUMMARY OF WELDING PROCESSES

 

CONTROL

 

ELECTRODE

 

 

CAbLE

IDLE

WhEN NOT

TO START

PROCESS

USED

MODE

WELDING

WELDING

 

 

 

 

 

STICK

No

AUTO

Hot

Touch electrode to work.

 

 

 

 

Welding starts immediately

 

 

 

 

and engine goes to high

 

 

 

 

idle.

WIRE FEED, LN-25 WITH

No

AUTO

Cold

Press gun trigger, LN-25

INTERNAL CONTACTOR

 

 

 

contactor closes. Welding

 

 

 

 

starts immediately and

 

 

 

 

engine goes to high idle.

 

 

 

 

Note: Output Control

 

 

 

 

must be set above “3”.*

TIG, TIG MODULE WITH

Yes

HIGH

Cold

Press Amptrol,

WITH CONTACTOR KIT

 

 

 

contactor closes,

CONTROL CABLE, &

 

 

 

welding starts immediately.

AMPTROL

 

 

 

 

WIRE FEED, LN-15

No

AUTO

Cold

Press gun trigger.

ACROSS the ARC

 

 

 

LN-15 contactor closes,

(has internal contactor)

 

 

 

Welding starts immediately

 

 

 

 

and engine goes to “HIGH”

 

 

 

 

Idle.

 

 

 

 

Note: Output Control must

 

 

 

 

be set above “3”.*

 

 

 

 

 

*When welding with MIG wire instead of self-shielded core wire, weld starts can be improved by setting the idle mode to “HIGH”.

RANGER® 3 PhASE

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Contents Safety Depends on You Ranger 3 PhaseCalifornia Proposition 65 Warnings SafetySafety Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents AIR Cleaner Engine Idler Muffler Engine Protection InstallationReceptacles Valve Lifters Fuel System GovernorSafety Precautions Spark ArresterTowing BATTERY Connections PRE-OPERATION ServiceGasoline Fuel only GasolineAngle of Operation Additional Safety PrecautionLifting Muffler Outlet PipeAdditional Safety Precautions Connection of Lincoln Electric Wire FeedersInstructions Location / VentilationWelder Operation Auxiliary PowerWelder Output 120/240 Volt Dual Voltage ReceptacleGround Wire Motor StartingType Common Electrical Devices Possible Concerns Auxiliary Power WhILE Welding Simultaneous Welding and PowerSTANDbY Power Connections Figure A.1 Connection of Ranger 3 PhASE to Premises WiringOperation Engine SWITChGENERAL DESCRIPTION Welder Controls Function and OperationControl Dial Ranger 3 PhASE Approximate Fuel ConsumptionBREAK-IN Period STARTING/ShUTDOWN InstructionsStopping ThE Engine Running PERIODS. Remove Loads and Allow Engine toTypical Current Ranges 1 for Tungsten ELECTRODES2 Welding ProcessStick Constant Current Welding SCRATCh Start TIG Constant Current WeldingElectrode Current Range Setting Wire Feed Welding Processes Constant VoltageProcess Used Mode Welding ARC GougingOptional Equipment Field Installed AccessoriesRECOMMENDED EQUIPMENT WIRE FEEDStick TIGSafety Precautions MaintenanceRoutine Maintenance Engine OIL ChANGEOIL Filter ChANGE AIR Cleaner and OThER MaintenanceEngine Adjustments Engine Maintenance PartsSlip Rings TROUbLEShOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionTROUbLEShOOTING Diagrams Diagrams M22327 Dimension PrintRanger 3 PhASE Precaucion Warnung