Lincoln Electric IM10030 manual Engine Adjustments, Slip Rings, Engine Maintenance Parts

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D-3

MAINTENANCE

D-3

 

 

 

ENGINE ADJUSTMENTS

OVERSPEED IS hAzARDOUS

WARNING

WARNING

GASES FROM bATTERY can explode.

• Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW bATTERY - disconnect negative cable from old battery first and connect to new bat- tery last.

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

------------------------------------------------------------------------

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

SLIP RINGS

bATTERY

 

CONNECTING A bATTERY ChARGER - Remove bat- tery from welder by disconnecting negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.

USING A bOOSTER - connect positive lead to battery first then connect negative lead to engine foot.

bATTERY ACID CAN bURN EYES AND SKIN.

Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

A slight amount of darkening and wear of the slip rings

1. When replacing, jumping, or otherwise connecting

the battery to the battery cables, the proper polarity

and brushes is normal. Brushes should be inspected

must be observed. Failure to observe the proper

when a general overhaul is necessary. If brushes are

polarity could result in damage to the charging cir-

to be replaced, clean slip rings with a fine emery

cuit. The positive (+) battery cable has a red termi-

paper.

nal cover.

 

 

 

CAUTION

2. If the battery requires charging from an external

charger, disconnect the negative battery cable first

 

 

 

Do not attempt to polish slip rings while engine is

and then the positive battery cable before attaching

the charger leads. Failure to do so can result in

running.

damage to the internal charger components. When

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reconnecting the cables, connect the positive cable

 

 

 

 

 

 

first and the negative cable last.

 

 

 

hARDWARE

 

 

 

Both English and Metric fasteners are used in this

 

 

 

welder.

 

ENGINE MAINTENANCE PARTS

 

 

 

 

 

 

 

 

KOhLER C23S

 

 

 

 

 

 

 

 

 

KOHLER 12 050 01

 

 

Oil Filter

 

FRAM PH8172*

 

 

 

 

 

 

 

Air Filter

 

KOHLER 47 083 03

 

 

Element

 

FRAM CA79

 

 

 

 

 

 

 

Air Filter

 

KOHLER 24 083 02

 

 

Pre-Cleaner

 

 

 

 

 

 

 

 

 

Fuel Filter

 

KOHLER 24 050 10

 

 

 

 

 

 

 

Spark Plugs

 

CHAMPION RC12YC

 

 

(Resistor

 

(.030” GAP)

 

 

Type)

 

 

 

 

 

 

 

 

* Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.

RANGER® 3 PhASE

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Contents Ranger 3 Phase Safety Depends on YouSafety California Proposition 65 WarningsSafety Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Receptacles InstallationAIR Cleaner Engine Idler Muffler Engine Protection Valve Lifters Fuel System GovernorTowing Safety PrecautionsSpark Arrester Gasoline Fuel only PRE-OPERATION ServiceBATTERY Connections GasolineLifting Additional Safety PrecautionAngle of Operation Muffler Outlet PipeInstructions Connection of Lincoln Electric Wire FeedersAdditional Safety Precautions Location / VentilationWelder Output Auxiliary PowerWelder Operation 120/240 Volt Dual Voltage ReceptacleType Common Electrical Devices Possible Concerns Ground WireMotor Starting STANDbY Power Connections Auxiliary Power WhILE WeldingSimultaneous Welding and Power Connection of Ranger 3 PhASE to Premises Wiring Figure A.1GENERAL DESCRIPTION Engine SWITChOperation Welder Controls Function and OperationRanger 3 PhASE Approximate Fuel Consumption Control DialStopping ThE Engine STARTING/ShUTDOWN InstructionsBREAK-IN Period Running PERIODS. Remove Loads and Allow Engine toStick Constant Current Welding Welding ProcessTypical Current Ranges 1 for Tungsten ELECTRODES2 SCRATCh Start TIG Constant Current WeldingProcess Used Mode Welding Wire Feed Welding Processes Constant VoltageElectrode Current Range Setting ARC GougingAccessories Optional Equipment Field InstalledStick WIRE FEEDRECOMMENDED EQUIPMENT TIGRoutine Maintenance MaintenanceSafety Precautions Engine OIL ChANGEAIR Cleaner and OThER Maintenance OIL Filter ChANGESlip Rings Engine AdjustmentsEngine Maintenance Parts TROUbLEShOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionTROUbLEShOOTING Diagrams Diagrams Dimension Print M22327Ranger 3 PhASE Precaucion Warnung