Lincoln Electric Comprehensive Guide to Lincoln CV 400 and CV-400 Operations

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IM501-A

IDEALARC CV-400-I

®

June, 2002

For use with machine Code Numbers 10182, 10183,10084, 10085 & 10086

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT . And, most importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © 2002 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Idealarc CV-400-I California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Idealarc CV-400-I InstallationSelect Suitable Location Safety PrecautionsInput Connections StackingOutput Connections Field Installed OptionsParalleling Operating Instructions OperationGeneral Warnings Design Features Operational Features and ControlsPower Source Operation General DescriptionThermal Protection Indication Light Controls and SettingsVoltage Control Indicates Warning Information Located on Right Case SideOutput Panel Connections C. Output ConnectorsVAC Receptacle Case Back ConnectionsStarting the Machine Auxiliary PowerOverload Protection Factory Installed OPTIONS/ACCESSORIES AccessoriesCompatible Lincoln Equipment General Maintenance MaintenanceSafety Precautions Machine and Circuit ProtectionHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1BUILT-IN Diagnostic Routines and Error Codes TroubleshootingError Code Trouble Remedy Problems Machine Troubleshooting GuidePossible Areas Recommended Symptoms Wire feeders For application Improper procedures Problems Options Troubleshooting GuideMeter PC Board Control PC BoardOptional K857 Remote Control Check Fault Protection OperationOutput Voltage Checking Snubber CircuitWiring Diagram CV 400-I Export DiagramsWiring Diagram CV 400-I Europe To Work K480 Input Cable Electrode Cable CV Power Source to AN LN-7 and K857Adapter CV Power Source to a K867Power Source to a K867 / K775 / LN-7 To AN LN-25 CV/CV-I Power SourcePower Source to AN LN-25 / K444-1 Wire Lincoln Power Source to AN LN-742Installation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Print DimensionHow To Read Shop Drawings Precaucion Warnung