Lincoln Electric CV-400-I manual Wire feeders For application Improper procedures

Page 25

E-5

 

TROUBLESHOOTING

 

E-5

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENTS(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

 

 

 

 

Output Control not functioning on the

1.

Local/Remote switch is in

1.

Move switch toggle to the "Local"

machine.

 

the "Remote" position.

 

position.

 

 

2.

Faulty Voltage Adjust

2.

Check and replace if found faulty.

 

 

 

potentiometer.

 

 

 

 

 

 

3.

Check lead continuity and connec-

 

 

3.

Leads or connections open in

 

tions for an open and repair if neces-

 

 

 

control circuit.

 

sary.

 

 

4.

Malfunctioning Remote Control.

4.

See "Options Troubleshooting".

 

 

5.

Faulty Control PC board.

5.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

Poor arc striking with semiautomatic

1.

Poor work connection.

1.

Work connection must be adequate

wire feeders.

 

 

 

for application.

 

 

2.

Improper procedures.

2.

Adjust procedures for improved start-

 

 

 

 

 

ing.

 

 

3.

Wire feed acceleration too fast or

3.

Adjust wire feeder acceleration set-

 

 

 

too slow.

 

ting, if provided.

 

 

4.

Defective PC Board.

4.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

Poor arc characteristics

1.

Control PC Board defective.

1.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-400-I

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Contents Idealarc CV-400-I California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Idealarc CV-400-I InstallationSelect Suitable Location Safety PrecautionsInput Connections StackingOutput Connections Field Installed OptionsParalleling Operating Instructions OperationGeneral Warnings Design Features Operational Features and ControlsPower Source Operation General DescriptionThermal Protection Indication Light Controls and SettingsVoltage Control Indicates Warning Information Located on Right Case SideOutput Panel Connections C. Output ConnectorsVAC Receptacle Case Back ConnectionsStarting the Machine Auxiliary PowerOverload Protection Factory Installed OPTIONS/ACCESSORIES AccessoriesCompatible Lincoln Equipment General Maintenance MaintenanceSafety Precautions Machine and Circuit ProtectionHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1BUILT-IN Diagnostic Routines and Error Codes TroubleshootingError Code Trouble Remedy Problems Machine Troubleshooting GuidePossible Areas Recommended Symptoms Wire feeders For application Improper procedures Problems Options Troubleshooting GuideMeter PC Board Control PC BoardOptional K857 Remote Control Check Fault Protection OperationOutput Voltage Checking Snubber CircuitWiring Diagram CV 400-I Export DiagramsWiring Diagram CV 400-I Europe To Work K480 Input Cable Electrode Cable CV Power Source to AN LN-7 and K857Adapter CV Power Source to a K867Power Source to a K867 / K775 / LN-7 To AN LN-25 CV/CV-I Power SourcePower Source to AN LN-25 / K444-1 Wire Lincoln Power Source to AN LN-742Installation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Print DimensionHow To Read Shop Drawings Precaucion Warnung