Lincoln Electric CV-400-I manual Possible Areas Recommended Symptoms

Page 24

E-4

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENTS(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

 

 

 

 

Thermal Protection Indicator light is

1.

Thermostat circuit has opened.

1.

Allow machine to cool. Be sure to

on.

 

 

 

provide adequate ventilation for

 

 

 

 

 

machine.

 

 

2.

Faulty Control PC Board.

2.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

Machine does not have maximum

1.

Faulty Control PC Board.

1.

See PC Board Troubleshooting

output

 

 

 

Procedure.

 

 

2.

Voltage Adjust potentiometer

2.

Check and replace if faulty.

 

 

 

defective.

 

 

 

 

3.

Voltage Adjust potentiometer

3.

Check and repair broken leads.

 

 

 

leads open.

 

 

 

 

 

 

 

Machine will not shut off.

1.

Defective power switch.

1.

Replace.

 

 

 

 

 

Variable or sluggish welding arc.

1.

Poor work or electrode

1.

Check and clean all connections.

 

 

 

connection.

 

 

 

 

2.

Welding leads too small.

2.

Check table in this manual.

 

 

3.

Welding current or voltage

3.

Check procedures for recommended

 

 

 

too low.

 

settings.

 

 

4.

Defective SCR bridge.

4.

Check and replace if defective.

 

 

 

 

 

Digital meters do not light

1.

Faulty Meter PC board.

1.

See PC Board Troubleshooting

- or -

 

 

 

Procedure.

Digital meter display is incorrect.

 

 

 

 

 

 

2.

Faulty Control PC Board.

2.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-400-I

Image 24
Contents Idealarc CV-400-I Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-400-ISafety Precautions Select Suitable LocationInput Connections StackingField Installed Options Output ConnectionsParalleling Operation Operating InstructionsGeneral Warnings Operational Features and Controls Design FeaturesPower Source Operation General DescriptionControls and Settings Thermal Protection Indication LightIndicates Warning Information Located on Right Case Side Voltage ControlC. Output Connectors Output Panel ConnectionsCase Back Connections VAC ReceptacleAuxiliary Power Starting the MachineOverload Protection Accessories Factory Installed OPTIONS/ACCESSORIESCompatible Lincoln Equipment Maintenance General MaintenanceSafety Precautions Machine and Circuit Protection1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting BUILT-IN Diagnostic Routines and Error CodesError Code Trouble Remedy Machine Troubleshooting Guide ProblemsPossible Areas Recommended Symptoms Wire feeders For application Improper procedures Options Troubleshooting Guide ProblemsControl PC Board Meter PC BoardFault Protection Operation Optional K857 Remote Control CheckOutput Voltage Checking Snubber CircuitDiagrams Wiring Diagram CV 400-I ExportWiring Diagram CV 400-I Europe CV Power Source to AN LN-7 and K857 To Work K480 Input Cable Electrode CableCV Power Source to a K867 AdapterPower Source to a K867 / K775 / LN-7 CV/CV-I Power Source To AN LN-25Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Dimension PrintHow To Read Shop Drawings Precaucion Warnung