Lincoln Electric CV-400-I manual TWIST-MATE Cable Plug Installation Instructions

Page 38

F-10

DIAGRAMS

F-10

 

 

 

 

TWIST-MATE CABLE PLUG INSTALLATION INSTRUCTIONS

 

TWIST-MATE WELDING CABLE PLUG INSTALLATION INSTRUCTIONS

TURN THE POWER SWITCH OF THE WELDING POWER

SOURCE "OFF" BEFORE INSTALLING PLUGS ON CABLES

OR WHEN CONNECTING OR DISCONNECTING PLUGS TO

WELDING POWER SOURCE.

1.CHECK THAT THE CONNECTOR BOOT IS MARKED FOR THE APPROPRIATE CABLE SIZE PER TABLE BELOW; AND SKIN CABLE JACKET TO LENGTH SPECIFIED:

BOOT MARKING

AMERICAN (EUROPEAN) RANGE

CABLE SKIN LENGTH

 

 

CABLE SIZE

 

 

 

 

 

1 INCH (25.4mm)

35-50

#2-#1

( 35-50 mm 2)

50-70

1/0-2/0

( 50

-70

mm 2)

1 INCH (25.4mm)

70-95

2/0-3/0

(70

-95

mm 2)

1.5 INCH (38.1mm)

2.If necessary, trim cable end of boot at groove(s) to match cable diameter. Boot must fit tightly enough to seal around outside diameter of cable. NOTE: Some boots are designed to accommodate

different cable diameters without trimming. These boots do not have grooves at the cable end. Soap or other non petroleum

based lubricant will help to slide the boot over the cable.

3. Slide rubber boot onto cable end.

BOOT

WELDING CABLE

SEE

ABOVE

TRIM

4.

 

Slide the copper tube into the brass plug.

 

 

 

 

 

 

SET SCREW

5.

 

Insert cable into copper tube.

 

 

 

 

 

 

(70-95 size may

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

have 2 set

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screws)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BRASS PLUG

COPPER TUBE

6.Tighten set screw(s) to collapse copper tube. Screw(s)

must apply firm pressure against welding cable. The top of the set screw(s) will be nearly flush or below the surface of the brass plug after tightening.

7.Slide rubber boot over brass plug. The rubber boot must be positioned to completely cover all electrical surfaces after the plug is locked into the receptacle.

9-20-91J S18737

CV-400-I

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Contents Idealarc CV-400-I Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-400-IInput Connections Safety PrecautionsSelect Suitable Location StackingField Installed Options Output ConnectionsParalleling General Warnings OperationOperating Instructions Power Source Operation Operational Features and ControlsDesign Features General DescriptionControls and Settings Thermal Protection Indication LightIndicates Warning Information Located on Right Case Side Voltage ControlC. Output Connectors Output Panel ConnectionsCase Back Connections VAC ReceptacleOverload Protection Auxiliary PowerStarting the Machine Compatible Lincoln Equipment AccessoriesFactory Installed OPTIONS/ACCESSORIES Safety Precautions MaintenanceGeneral Maintenance Machine and Circuit Protection1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideError Code Trouble Remedy TroubleshootingBUILT-IN Diagnostic Routines and Error Codes Machine Troubleshooting Guide ProblemsPossible Areas Recommended Symptoms Wire feeders For application Improper procedures Options Troubleshooting Guide ProblemsControl PC Board Meter PC BoardOutput Voltage Fault Protection OperationOptional K857 Remote Control Check Checking Snubber CircuitDiagrams Wiring Diagram CV 400-I ExportWiring Diagram CV 400-I Europe CV Power Source to AN LN-7 and K857 To Work K480 Input Cable Electrode CableCV Power Source to a K867 AdapterPower Source to a K867 / K775 / LN-7 CV/CV-I Power Source To AN LN-25Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Dimension PrintHow To Read Shop Drawings Precaucion Warnung