Lincoln Electric CV-400 Error Codes and Troubleshooting Guide

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TROUBLESHOOTING

E-2

 

 

 

Observe all Safety Guidelines detailed throughout this manual

BUILT-IN DIAGNOSTIC ROUTINES AND ERROR CODES

The CV-400-I Meter PC Board displays error codes when certain trouble conditions exist. The error codes, trou- ble conditions, and possible remedies are listed below.

ERROR

CODE

TROUBLE

REMEDY

E00

1.

Output short circuited.

1.

Turn power off. Remove short circuit.

 

2.

May be encountered while

2.

a) Turn power off to clear error. Use recommended

 

 

starting or welding with 1/16" alu-

 

wfs, voltage settings and angle of approach of wire

 

 

minum wire.

 

to work.

 

 

 

 

b) If problem still persists, call Local Lincoln

 

 

 

 

Authorized Field Service Facility.

E10

Thermostat circuit has opened.

Allow machine to cool. Be sure to provide adequate

 

 

 

ventilation for machine.

 

 

 

E20

Memory error.

See PC Board Troubleshooting Procedure.

 

 

 

 

 

E30

1.

Voltage Adjust potentiometer not

1.

Check wiring between Voltage Adjust and the

 

 

connected.

 

Control PC Board.

 

2.

Remote Control not functioning

2.

See Options Troubleshooting Guide.

 

 

correctly.

 

 

 

 

 

E40

Input line voltage too low.

Turn power off. Insure machine input voltage is within

 

 

 

specifications. Turn power back on.

 

 

 

E50

Input line voltage too high.

Turn power off. Insure machine input voltage is within

 

 

 

specifications. Turn power back on.

 

 

 

E60

Overload condition.

Reduce load on machine.

 

 

 

 

 

If, after attempting the remedies listed above, the error condition still exists, the problem may be with the wiring in the following areas: the shunt (leads 218 and 219), or voltage feedback (leads 213B, 214B and 224B).

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-400-I

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Contents Idealarc CV-400-I Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-400-IInput Connections Safety PrecautionsSelect Suitable Location StackingField Installed Options Output ConnectionsParalleling Operating Instructions OperationGeneral Warnings Power Source Operation Operational Features and ControlsDesign Features General DescriptionControls and Settings Thermal Protection Indication LightIndicates Warning Information Located on Right Case Side Voltage ControlC. Output Connectors Output Panel ConnectionsCase Back Connections VAC ReceptacleStarting the Machine Auxiliary PowerOverload Protection Factory Installed OPTIONS/ACCESSORIES AccessoriesCompatible Lincoln Equipment Safety Precautions MaintenanceGeneral Maintenance Machine and Circuit Protection1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideBUILT-IN Diagnostic Routines and Error Codes TroubleshootingError Code Trouble Remedy Machine Troubleshooting Guide ProblemsPossible Areas Recommended Symptoms Wire feeders For application Improper procedures Options Troubleshooting Guide ProblemsControl PC Board Meter PC BoardOutput Voltage Fault Protection OperationOptional K857 Remote Control Check Checking Snubber CircuitDiagrams Wiring Diagram CV 400-I ExportWiring Diagram CV 400-I Europe CV Power Source to AN LN-7 and K857 To Work K480 Input Cable Electrode CableCV Power Source to a K867 AdapterPower Source to a K867 / K775 / LN-7 CV/CV-I Power Source To AN LN-25Power Source to AN LN-25 / K444-1 Lincoln Power Source to AN LN-742 WireInstallation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Dimension PrintHow To Read Shop Drawings Precaucion Warnung