Manuals / Roberts Gorden / Lawn and Garden / Patio Heater

Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual

Models: POP-ECA/PGP-ECA 015 to 0100

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Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual

Contents

FOR YOUR SAFETY DO NOT use electrical switcheswhen placed close to heater Improper installation, adjustment, alteration, servicePage TABLE OF CONTENTS SECTION 1 Heater SafetySECTION 2 Installer Responsibility SECTION 4 SpecificationsPage TABLE OF FIGURES Page Product Approval SECTION 1 HEATER SAFETY SECTION 2 INSTALLER RESPONSIBILITY2.1 Clearances to Combustibles 2.2 Corrosive Chemicals3.3 Minimum Required Installation Clearances SECTION 3 CRITICAL CONSIDERATIONS 3.1 Basic Information3.2 Location and Suspension All models 3.4 Clearances to CombustiblesSome objects will catch fire or explode when placed close to heater Figure 1 Installation Clearances and Clearances to CombustiblesFire Hazard Dimension Data - PGP & POP Internal Heaters Front View all modelsSide View Models all modelsDimension Data - PGP & POP External Heaters 4.2 PGP & POP External HeatersFront View Side ViewOutlet Spigot Dimensions 4.3 Air Outlet and Flue Arrangements4.3.1 Vertical and Horizontal Heaters - Free Blowing top view 4.3.2 Vertical and Horizontal Heaters - Air Outlet Spigots top viewModel 0100Model 0100Model 0100Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Max 45 mbar 18 in WG4.7 Technical Data - Ecoflam Oil-Fired Burners burner reference G Model0100 Light Fuel Oil Gas Oil DataSECTION 5 HEATER INSTALLATION 5.1 General Figure 2 Typical Installation of a Gas Fired Cabinet Heater5.2 Handling Flues up to 200 mm dia. areFigure 3 Typical Installation of a Oil-Fired Cabinet Heater SECTION 6 FLUE INSTALLATION 6.1 Flue Installation on Page 13, Figure 4 and Figure 5 and PageFigure 4 Flue Termination Figure 6 Guy Wire Figure 7 Socket DirectionFigure 9 Flue and Heater Spigot Joint Detail Figure 8 Flue and Roof DetailSECTION 7 AIR SUPPLY 7.1 Air Supply 7.2 Isolated Equipment Rooms7.3 Building Ventilation 7.4 Distribution DuctingSECTION 8 FUEL PIPING Figure 10 Gas Connection8.1 Connections Gas can leak if not installed properly8.2 Fuel Oil Supply 8.2.1 Fuel Storage Tank 8.2.2 Fuel Pipes8.2.3 Gravity Feed Systems 8.2.4 B. M. Oil LifterFigure 12 Pressurised System Installation - Duplex System to be removed for maintenance while the system is still runningSECTION 9 WIRING AND ELECTRICAL INFORMATION 9.2 Remote Controls9.1 Electrical Supply 9.2.1 Burner Controls Thermostat9.3 CCH Wiring Diagram Gas Models 15-30 floor standing 9.4 CCH Wiring Diagram Oil Models 15-30 floor standing 9.5 CCH Wiring Diagram Gas Models 15-30 horizontal mounting GAS BURNER 7-WAY PLUG9.6 CCH Wiring Diagram Oil Models 15-30 horizontal mounting OIL BURNER 6-WAY PLUG9.7 CCH Wiring Diagram Gas Models 40-50 floor standing GAS BURNER 7-WAY PLUG9.8 CCH Wiring Diagram Oil Models 40-50 floor standing OIL BURNER 6-WAY PLUGT1 N L1 T1 IS NOT USED9.10 CCH Wiring Diagram Oil Models 40-50 horizontal mounting OIL BURNER 6-WAY PLUG9.11 CCH Wiring Diagram Gas Models 60-100 floor standing GAS BURNER 7-WAY PLUG9.12 CCH Wiring Diagram Oil Models 60-100 floor standing SECTION 9 WIRING AND ELECTRICAL INFORMATIONOIL BURNER 6-WAY PLUG 9.13 CCH Wiring Diagram Gas Models 60-100 horizontal mounting 9.14 CCH Wiring Diagram Oil Models 60-100 horizontal mounting SECTION 9 WIRING AND ELECTRICAL INFORMATIONPage SECTION 10 COMMISSIONING 10.1.3 Polarity Test - 1 Ø10.1 Pre-Commission Checks 10.1.1 Louvers10.2.4 Initial Setting Figure 13 Combination Thermostat all modelsSee Page 34, Section 10.2.5 and repeat until 10.2 Commissioning the Burner gas heaters10.3 Control - Gas-Fired Heaters 10.3.1 Description of Gas-Fired Heater Control10.3.2 Sequence of Operation Figure 14 Gas-Fired Heater Control Box SequenceFigure 16 Gas Train Circuit for Dungs Gas Valves all models Models 15 to 30 - All types of valveModels 40 to 100 - All types of valve 10.4.3 Throughput Adjuster 10.5 Combustion Testing all modelsFigure 17 Dungs Gas Valve 10.4 Gas Valves Dungs Combination Gas Valve10.5.1 Pressure Switch Page 8, Section 4.5 through Page 9, Section10.5.2 Complete the Commissioning 10.5.3 High/Low and Modulating Burners10.7.3 Fault Display Messages Table 1 Fault DisplayTable 2 Error Diagnosis 10.7.4 Fault ConditionsFan Run Button - See Page 40, Figure Modulating OperationFigure 20 Fan/Limit Thermostat 11.1.1 Heater Operation11.2.2 Burner Lockout Reset Button 11.4 Simple Fault Finding all models11.4.1 Simple Fault Finding burner faults 11.4.2 Simple Fault Finding oil fired heatersFOR YOUR SAFETY If you smell gas12.2 Burner Maintenance 12.3 Fan/Motor Assembly Maintenance all models12.4 Heat Exchanger Maintenance SECTION 12 SERVICING 12.1 Servicing InstructionsSECTION 13 CONVERSION BETWEEN FUELS 13.1 General 13.2 Burner ConversionConduct Commissioning procedure as shown on Page 33, Section SECTION 14 TROUBLESHOOTING 14.1 GeneralExplosion Hazard 14.2 Troubleshooting for Oil Burners see manufacture’s instructions Conduct Commissioning procedure as shown on Page 33, SectionElectrical Shock Hazard Do not touch ignition components Voltage from ignition components is high14.3 Troubleshooting for Gas Burners see manufacturer’s instructions Electrical Shock Hazard Do not touch ignition componentsVoltage from ignition components is high TROUBLESHOOT ENDS14.4 Troubleshooting for Flame Supervision System 14.5 Troubleshooting for Solenoid Valves Circuit 14.6 Troubleshooting for Main Fan Circuit 1 ØConduct Commissioning procedure as shown on Page 33, Section TROUBLESHOOT ENDS. No14.7 Troubleshooting for Main Fan 3 Ø Conduct Commissioning procedure as on Page 33, SectionSECTION 15 REMOVAL AND REPLACEMENT PARTS 15.1 Burner Components15.2 Direct On-Line Main Fan Starter and Thermal Overload Unit 3 Ø 15.2.1 The ContactorFigure 22 Combination Fan/Limit Thermostat Break-off link must be removed from replacement thermostat5. Check the correct rotation of the fan as on Page 33, Section ROBERTS GORDONSECTION 16 PARTS LIST 16.1 Spare Parts ListDDC 1220 Direct Drive Fan DDC 1500 Direct Drive FanPage Page Some objects can catch fire or explode when placed IF THE HEATER WILL NOT OPERATE, TO ENSURE YOUR SAFETYFire Hazard close to heater