when placed close to heater
FOR YOUR SAFETY
DO NOT use electrical switches
Improper installation, adjustment, alteration, service
Page
SECTION 2 Installer Responsibility
TABLE OF CONTENTS
SECTION 1 Heater Safety
SECTION 4 Specifications
Page
TABLE OF FIGURES
Page
Product Approval
2.1 Clearances to Combustibles
SECTION 1 HEATER SAFETY
SECTION 2 INSTALLER RESPONSIBILITY
2.2 Corrosive Chemicals
3.2 Location and Suspension All models
3.3 Minimum Required Installation Clearances
SECTION 3 CRITICAL CONSIDERATIONS 3.1 Basic Information
3.4 Clearances to Combustibles
Fire Hazard
Some objects will catch fire or explode when placed close to heater
Figure 1 Installation Clearances and Clearances to Combustibles
Side View Models
Dimension Data - PGP & POP Internal Heaters
Front View all models
all models
Front View
Dimension Data - PGP & POP External Heaters
4.2 PGP & POP External Heaters
Side View
4.3.1 Vertical and Horizontal Heaters - Free Blowing top view
Outlet Spigot Dimensions
4.3 Air Outlet and Flue Arrangements
4.3.2 Vertical and Horizontal Heaters - Air Outlet Spigots top view
Model
Model
0100
0100
Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG
Model
0100
Max 45 mbar 18 in WG
0100
4.7 Technical Data - Ecoflam Oil-Fired Burners burner reference G
Model
Light Fuel Oil Gas Oil Data
5.2 Handling
SECTION 5 HEATER INSTALLATION 5.1 General
Figure 2 Typical Installation of a Gas Fired Cabinet Heater
Flues up to 200 mm dia. are
Figure 3 Typical Installation of a Oil-Fired Cabinet Heater
Figure 4 Flue Termination
SECTION 6 FLUE INSTALLATION 6.1 Flue Installation
on Page 13, Figure 4 and Figure 5 and Page
Figure 9 Flue and Heater Spigot Joint Detail
Figure 6 Guy Wire
Figure 7 Socket Direction
Figure 8 Flue and Roof Detail
7.3 Building Ventilation
SECTION 7 AIR SUPPLY 7.1 Air Supply
7.2 Isolated Equipment Rooms
7.4 Distribution Ducting
8.1 Connections
SECTION 8 FUEL PIPING
Figure 10 Gas Connection
Gas can leak if not installed properly
8.2.3 Gravity Feed Systems
8.2 Fuel Oil Supply 8.2.1 Fuel Storage Tank
8.2.2 Fuel Pipes
8.2.4 B. M. Oil Lifter
Figure 12 Pressurised System Installation - Duplex System
to be removed for maintenance while the system is still running
9.1 Electrical Supply
SECTION 9 WIRING AND ELECTRICAL INFORMATION
9.2 Remote Controls
9.2.1 Burner Controls Thermostat
9.3 CCH Wiring Diagram Gas Models 15-30 floor standing
9.4 CCH Wiring Diagram Oil Models 15-30 floor standing
9.5 CCH Wiring Diagram Gas Models 15-30 horizontal mounting
GAS BURNER 7-WAY PLUG
9.6 CCH Wiring Diagram Oil Models 15-30 horizontal mounting
OIL BURNER 6-WAY PLUG
9.7 CCH Wiring Diagram Gas Models 40-50 floor standing
GAS BURNER 7-WAY PLUG
9.8 CCH Wiring Diagram Oil Models 40-50 floor standing
OIL BURNER 6-WAY PLUG
T1 N L1
T1 IS NOT USED
9.10 CCH Wiring Diagram Oil Models 40-50 horizontal mounting
OIL BURNER 6-WAY PLUG
9.11 CCH Wiring Diagram Gas Models 60-100 floor standing
GAS BURNER 7-WAY PLUG
OIL BURNER 6-WAY PLUG
9.12 CCH Wiring Diagram Oil Models 60-100 floor standing
SECTION 9 WIRING AND ELECTRICAL INFORMATION
9.13 CCH Wiring Diagram Gas Models 60-100 horizontal mounting
9.14 CCH Wiring Diagram Oil Models 60-100 horizontal mounting
SECTION 9 WIRING AND ELECTRICAL INFORMATION
Page
10.1 Pre-Commission Checks
SECTION 10 COMMISSIONING
10.1.3 Polarity Test - 1 Ø
10.1.1 Louvers
See Page 34, Section 10.2.5 and repeat until
10.2.4 Initial Setting
Figure 13 Combination Thermostat all models
10.2 Commissioning the Burner gas heaters
10.3.2 Sequence of Operation
10.3 Control - Gas-Fired Heaters
10.3.1 Description of Gas-Fired Heater Control
Figure 14 Gas-Fired Heater Control Box Sequence
Models 40 to 100 - All types of valve
Figure 16 Gas Train Circuit for Dungs Gas Valves all models
Models 15 to 30 - All types of valve
Figure 17 Dungs Gas Valve
10.4.3 Throughput Adjuster
10.5 Combustion Testing all models
10.4 Gas Valves Dungs Combination Gas Valve
10.5.2 Complete the Commissioning
10.5.1 Pressure Switch
Page 8, Section 4.5 through Page 9, Section
10.5.3 High/Low and Modulating Burners
Table 2 Error Diagnosis
10.7.3 Fault Display Messages
Table 1 Fault Display
10.7.4 Fault Conditions
Figure 20 Fan/Limit Thermostat
Fan Run Button - See Page 40, Figure
Modulating Operation
11.1.1 Heater Operation
11.4.1 Simple Fault Finding burner faults
11.2.2 Burner Lockout Reset Button
11.4 Simple Fault Finding all models
11.4.2 Simple Fault Finding oil fired heaters
FOR YOUR SAFETY
If you smell gas
12.4 Heat Exchanger Maintenance
12.2 Burner Maintenance
12.3 Fan/Motor Assembly Maintenance all models
SECTION 12 SERVICING 12.1 Servicing Instructions
SECTION 13 CONVERSION BETWEEN FUELS 13.1 General
13.2 Burner Conversion
Explosion Hazard
Conduct Commissioning procedure as shown on Page 33, Section
SECTION 14 TROUBLESHOOTING 14.1 General
Electrical Shock Hazard Do not touch ignition components
14.2 Troubleshooting for Oil Burners see manufacture’s instructions
Conduct Commissioning procedure as shown on Page 33, Section
Voltage from ignition components is high
Voltage from ignition components is high
14.3 Troubleshooting for Gas Burners see manufacturer’s instructions
Electrical Shock Hazard Do not touch ignition components
TROUBLESHOOT ENDS
14.4 Troubleshooting for Flame Supervision System
Conduct Commissioning procedure as shown on Page 33, Section
14.5 Troubleshooting for Solenoid Valves Circuit
14.6 Troubleshooting for Main Fan Circuit 1 Ø
TROUBLESHOOT ENDS. No
14.7 Troubleshooting for Main Fan 3 Ø
Conduct Commissioning procedure as on Page 33, Section
15.2 Direct On-Line Main Fan Starter and Thermal Overload Unit 3 Ø
SECTION 15 REMOVAL AND REPLACEMENT PARTS
15.1 Burner Components
15.2.1 The Contactor
5. Check the correct rotation of the fan as on Page 33, Section
Figure 22 Combination Fan/Limit Thermostat
Break-off link must be removed from replacement thermostat
ROBERTS GORDON
DDC 1220 Direct Drive Fan
SECTION 16 PARTS LIST
16.1 Spare Parts List
DDC 1500 Direct Drive Fan
Page
Page
Fire Hazard
Some objects can catch fire or explode when placed
IF THE HEATER WILL NOT OPERATE, TO ENSURE YOUR SAFETY
close to heater
