Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Roberts-Gordon LLC, Table Of Contents, Heater Safety

TABLE OF CONTENTS
SECTION 1: Heater Safety		2
SECTION 2: Installer Responsibility		2
2.1	Clearances to Combustibles	2
2.2	Corrosive Chemicals	2
2.3	National Standards and Applicable Codes	2
SECTION 3: Critical Considerations		3
3.1	Basic Information	3
3.2	Location and Suspension	3
3.3	Minimum Required Installation Clearances	3
3.4	Clearances to Combustibles	3
3.5	Ventilation	3
3.6	Fuel Supply	3
3.7	Electrical Supply	3
3.8	Flue	3
SECTION 4: Specifications		5
4.1	PGP & POP Internal Heaters	5
4.2	PGP & POP External Heaters	6
4.3	Air Outlet and Flue Arrangements	7
4.4	General Technical Data Table (all models)
	Appliance Category II 2H/L 3B/P	8
4.5	Technical Data - Ecoflam ON/OFF Burners
	(all models - burner reference "C")	8
4.6	Technical Data - Ecoflam Modulating Burners
	(all models - burner reference "H")	9
4.7	Technical Data - Ecoflam Oil-Fired Burners
	(burner reference "G")	10
SECTION 5: Heater Installation		11
5.1	General	11
5.2	Handling	11
SECTION 6: Flue Installation		13
6.1	Flue Installation	13
SECTION 7: Air Supply		15
7.1 Air Supply		15
7.2 Isolated Equipment Rooms		15
7.3 Building Ventilation		15
7.4 Distribution Ducting		15
7.5 Return Air Ducting		15
SECTION 8: Fuel Piping		16
8.1	Connections	16
8.2	Fuel Oil Supply	17
SECTION 9: Wiring and Electrical Information		19
9.1	Electrical Supply	19
9.2	Remote Controls	19
9.3	CCH Wiring Diagram Gas Models 15-30
	(floor standing)	20
9.4	CCH Wiring Diagram Oil Models 15-30
	(floor standing)	21
9.5	CCH Wiring Diagram Gas Models 15-30
	(horizontal mounting)	22
9.6	CCH Wiring Diagram Oil Models 15-30
	(horizontal mounting)	23
9.7	CCH Wiring Diagram Gas Models 40-50
	(floor standing)	24
9.8	CCH Wiring Diagram Oil Models 40-50
	(floor standing)	25
9.9	CCH Wiring Diagram Gas Models 40-50
	(horizontal mounting)	26
9.10 CCH Wiring Diagram Oil Models 40-50
	(horizontal mounting)	27

9.11 CCH Wiring Diagram Gas Models 60-100
	(floor standing)	28
9.12	CCH Wiring Diagram Oil Models 60-100
	(floor standing)	29
9.13	CCH Wiring Diagram Gas Models 60-100
	(horizontal mounting)	30
9.14	CCH Wiring Diagram Oil Models 60-100
	(horizontal mounting)	31
9.15	Final Connections to Ecoflam HIGH/LOW or
	Modulating Burners (all models)	32
SECTION 10: Commissioning		33
10.1	Pre-Commission Checks	33
10.2	Commissioning the Burner (gas heaters)	34
10.3	Control - Gas-Fired Heaters	35
10.4	Gas Valves	37
10.5	Combustion Testing (all models)	37
10.6	Commissioning the Burner (Oil Heaters)	38
10.7	Control - Oil-Fired Heaters	38
10.8	Turning Off the Heater (all models)	39
10.9	External Controls	39
10.10 Instruction to the User		39
SECTION 11: User Instructions		40
11.1 User Instructions		40
11.2 Common User Controls (all models)		40
11.3 Lighting Instructions (all models)		41
11.4 Simple Fault Finding (all models)		41
SECTION 12: Servicing		43
12.1	Servicing Instructions	43
12.2	Burner Maintenance	43
12.3	Fan/Motor Assembly Maintenance (all models)	43
12.4	Heat Exchanger Maintenance	43
12.5	Thermal Insulation	43
SECTION 13: Conversion Between FUELS		44
13.1	General	44
13.2	Burner Conversion	44
SECTION 14: Troubleshooting		45
14.1	General	45
14.2	Troubleshooting for Oil Burners
	(see manufacture’s instructions)	46
14.3	Troubleshooting for Gas Burners
	(see manufacturer’s instructions)	47
14.4	Troubleshooting for Flame Supervision System	48
14.5	Troubleshooting for Solenoid Valves Circuit	49
14.6	Troubleshooting for Main Fan Circuit (1 Ø)	49
14.7	Troubleshooting for Main Fan (3 Ø)	50
SECTION 15: Removal and Replacement Parts		51
15.1	Burner Components	51
15.2	Direct On-Line Main Fan Starter and
	Thermal Overload Unit (3 Ø)	51
15.3	Control Circuit Fuse
	(10 or 5 A, 1-1/4" long sand filled)	51
15.4	Combination Fan/Limit Thermostat	51
15.5	Main Fan Motor (3 Ø Belt Drive)	51
15.6	Main Fan Units	51
SECTION 16: Parts List		53
16.1	Spare Parts List	53

©2008 Roberts-Gordon LLC

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