Manuals / Roberts Gorden / Lawn and Garden / Patio Heater

Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Fire Hazard

Models: POP-ECA/PGP-ECA 015 to 0100

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COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL

WARNING

Fire Hazard

Some objects will catch fire or explode when placed close to heater.

Keep all flammable objects, liquids and vapours the required distance away from the heater.

Failure to follow these instructions can result in death, injury or property damage.

Figure 1: Installation Clearances and Clearances to Combustibles

.6 m

4 m

.6 m

*.6 m *.6 m

The flue pipe must have clearance from combustibles by 5 cm.

If installed where individuals can come in contact with the pressure relief door or other hot components, adequate guarding must be provided.

All distances are minimum clearance requirements for service access, air flow and safety. *A service clearance of 1m is required on one side to allow for fan replacement.

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Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Fire Hazard, Installation Clearances and Clearances to Combustibles

Contents

when placed close to heater FOR YOUR SAFETYDO NOT use electrical switches Improper installation, adjustment, alteration, servicePage SECTION 2 Installer Responsibility TABLE OF CONTENTSSECTION 1 Heater Safety SECTION 4 SpecificationsPage TABLE OF FIGURES Page Product Approval 2.1 Clearances to Combustibles SECTION 1 HEATER SAFETYSECTION 2 INSTALLER RESPONSIBILITY 2.2 Corrosive Chemicals3.2 Location and Suspension All models 3.3 Minimum Required Installation ClearancesSECTION 3 CRITICAL CONSIDERATIONS 3.1 Basic Information 3.4 Clearances to CombustiblesFigure 1 Installation Clearances and Clearances to Combustibles Some objects will catch fire or explode when placed close to heaterFire Hazard Side View Models Dimension Data - PGP & POP Internal HeatersFront View all models all modelsFront View Dimension Data - PGP & POP External Heaters4.2 PGP & POP External Heaters Side View4.3.1 Vertical and Horizontal Heaters - Free Blowing top view Outlet Spigot Dimensions4.3 Air Outlet and Flue Arrangements 4.3.2 Vertical and Horizontal Heaters - Air Outlet Spigots top viewModel Model0100 0100Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Model0100 Max 45 mbar 18 in WG0100 4.7 Technical Data - Ecoflam Oil-Fired Burners burner reference GModel Light Fuel Oil Gas Oil Data5.2 Handling SECTION 5 HEATER INSTALLATION 5.1 GeneralFigure 2 Typical Installation of a Gas Fired Cabinet Heater Flues up to 200 mm dia. areFigure 3 Typical Installation of a Oil-Fired Cabinet Heater on Page 13, Figure 4 and Figure 5 and Page SECTION 6 FLUE INSTALLATION 6.1 Flue InstallationFigure 4 Flue Termination Figure 9 Flue and Heater Spigot Joint Detail Figure 6 Guy WireFigure 7 Socket Direction Figure 8 Flue and Roof Detail7.3 Building Ventilation SECTION 7 AIR SUPPLY 7.1 Air Supply7.2 Isolated Equipment Rooms 7.4 Distribution Ducting8.1 Connections SECTION 8 FUEL PIPINGFigure 10 Gas Connection Gas can leak if not installed properly8.2.3 Gravity Feed Systems 8.2 Fuel Oil Supply 8.2.1 Fuel Storage Tank8.2.2 Fuel Pipes 8.2.4 B. M. Oil LifterFigure 12 Pressurised System Installation - Duplex System to be removed for maintenance while the system is still running9.1 Electrical Supply SECTION 9 WIRING AND ELECTRICAL INFORMATION9.2 Remote Controls 9.2.1 Burner Controls Thermostat9.3 CCH Wiring Diagram Gas Models 15-30 floor standing 9.4 CCH Wiring Diagram Oil Models 15-30 floor standing 9.5 CCH Wiring Diagram Gas Models 15-30 horizontal mounting GAS BURNER 7-WAY PLUG9.6 CCH Wiring Diagram Oil Models 15-30 horizontal mounting OIL BURNER 6-WAY PLUG9.7 CCH Wiring Diagram Gas Models 40-50 floor standing GAS BURNER 7-WAY PLUG9.8 CCH Wiring Diagram Oil Models 40-50 floor standing OIL BURNER 6-WAY PLUGT1 N L1 T1 IS NOT USED9.10 CCH Wiring Diagram Oil Models 40-50 horizontal mounting OIL BURNER 6-WAY PLUG9.11 CCH Wiring Diagram Gas Models 60-100 floor standing GAS BURNER 7-WAY PLUGSECTION 9 WIRING AND ELECTRICAL INFORMATION 9.12 CCH Wiring Diagram Oil Models 60-100 floor standingOIL BURNER 6-WAY PLUG 9.13 CCH Wiring Diagram Gas Models 60-100 horizontal mounting 9.14 CCH Wiring Diagram Oil Models 60-100 horizontal mounting SECTION 9 WIRING AND ELECTRICAL INFORMATIONPage 10.1 Pre-Commission Checks SECTION 10 COMMISSIONING10.1.3 Polarity Test - 1 Ø 10.1.1 LouversSee Page 34, Section 10.2.5 and repeat until 10.2.4 Initial SettingFigure 13 Combination Thermostat all models 10.2 Commissioning the Burner gas heaters10.3.2 Sequence of Operation 10.3 Control - Gas-Fired Heaters10.3.1 Description of Gas-Fired Heater Control Figure 14 Gas-Fired Heater Control Box SequenceModels 15 to 30 - All types of valve Figure 16 Gas Train Circuit for Dungs Gas Valves all modelsModels 40 to 100 - All types of valve Figure 17 Dungs Gas Valve 10.4.3 Throughput Adjuster10.5 Combustion Testing all models 10.4 Gas Valves Dungs Combination Gas Valve10.5.2 Complete the Commissioning 10.5.1 Pressure SwitchPage 8, Section 4.5 through Page 9, Section 10.5.3 High/Low and Modulating BurnersTable 2 Error Diagnosis 10.7.3 Fault Display MessagesTable 1 Fault Display 10.7.4 Fault ConditionsFigure 20 Fan/Limit Thermostat Fan Run Button - See Page 40, FigureModulating Operation 11.1.1 Heater Operation11.4.1 Simple Fault Finding burner faults 11.2.2 Burner Lockout Reset Button11.4 Simple Fault Finding all models 11.4.2 Simple Fault Finding oil fired heatersFOR YOUR SAFETY If you smell gas12.4 Heat Exchanger Maintenance 12.2 Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models SECTION 12 SERVICING 12.1 Servicing InstructionsSECTION 13 CONVERSION BETWEEN FUELS 13.1 General 13.2 Burner ConversionSECTION 14 TROUBLESHOOTING 14.1 General Conduct Commissioning procedure as shown on Page 33, SectionExplosion Hazard Electrical Shock Hazard Do not touch ignition components 14.2 Troubleshooting for Oil Burners see manufacture’s instructionsConduct Commissioning procedure as shown on Page 33, Section Voltage from ignition components is highVoltage from ignition components is high 14.3 Troubleshooting for Gas Burners see manufacturer’s instructionsElectrical Shock Hazard Do not touch ignition components TROUBLESHOOT ENDS14.4 Troubleshooting for Flame Supervision System Conduct Commissioning procedure as shown on Page 33, Section 14.5 Troubleshooting for Solenoid Valves Circuit14.6 Troubleshooting for Main Fan Circuit 1 Ø TROUBLESHOOT ENDS. No14.7 Troubleshooting for Main Fan 3 Ø Conduct Commissioning procedure as on Page 33, Section15.2 Direct On-Line Main Fan Starter and Thermal Overload Unit 3 Ø SECTION 15 REMOVAL AND REPLACEMENT PARTS15.1 Burner Components 15.2.1 The Contactor5. Check the correct rotation of the fan as on Page 33, Section Figure 22 Combination Fan/Limit ThermostatBreak-off link must be removed from replacement thermostat ROBERTS GORDONDDC 1220 Direct Drive Fan SECTION 16 PARTS LIST16.1 Spare Parts List DDC 1500 Direct Drive FanPage Page Fire Hazard Some objects can catch fire or explode when placedIF THE HEATER WILL NOT OPERATE, TO ENSURE YOUR SAFETY close to heater