Manuals / Roberts Gorden / Lawn and Garden / Patio Heater

Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 CCH Wiring Diagram Oil Models 15-30 floor standing

Models: POP-ECA/PGP-ECA 015 to 0100

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SECTION 9: WIRING AND ELECTRICAL INFORMATION

9.4CCH Wiring Diagram Oil Models 15-30 (floor standing)

OIL BURNER 6 WAY PLUG

PACKAGED

BURNER

	N	N		Blue
	T1	T1		Blue
	T1	T1
	S3 T2	S3 T2	/ White	FAN / LIMIT STAT
				Red / White

			Red	FAN
			Red
Note: Remote fan control					LIMIT
Note: Remote fan control
carries full load of fan motor
7 amp inductive
TIME/TEMPERATURE				/ White	Red
CONTROLS	4			Red
				Red
	3		Red / White
	2	Red / White	10 A
	2	Red / White
FAN CONTROL	1
	1			Brown
		Red		Brown
	L1	Red
	L1
	L2			MAIN
230 V 50 Hz	L3			FAN
230 V 50 Hz	L3			MOTOR
1 PH SUPPLY
	N	Blue
		Blue

1 mm2 Ø Red Tri Rated Flex Cable

MAIN TERMINALS

IN CONTROL PANEL

NOTE:

Any of the original wire supplied with the heater must be replaced with wiring material having a temperature rating of at least 105°C and 600 V.

Page 27

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Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual CCH Wiring Diagram Oil Models 15-30 floor standing

Contents

Improper installation, adjustment, alteration, service FOR YOUR SAFETYDO NOT use electrical switches when placed close to heaterPage SECTION 4 Specifications TABLE OF CONTENTSSECTION 1 Heater Safety SECTION 2 Installer ResponsibilityPage TABLE OF FIGURES Page Product Approval 2.2 Corrosive Chemicals SECTION 1 HEATER SAFETYSECTION 2 INSTALLER RESPONSIBILITY 2.1 Clearances to Combustibles3.4 Clearances to Combustibles 3.3 Minimum Required Installation ClearancesSECTION 3 CRITICAL CONSIDERATIONS 3.1 Basic Information 3.2 Location and Suspension All modelsSome objects will catch fire or explode when placed close to heater Figure 1 Installation Clearances and Clearances to CombustiblesFire Hazard all models Dimension Data - PGP & POP Internal HeatersFront View all models Side View ModelsSide View Dimension Data - PGP & POP External Heaters4.2 PGP & POP External Heaters Front View4.3.2 Vertical and Horizontal Heaters - Air Outlet Spigots top view Outlet Spigot Dimensions4.3 Air Outlet and Flue Arrangements 4.3.1 Vertical and Horizontal Heaters - Free Blowing top view0100 Model0100 ModelMax 45 mbar 18 in WG Model0100 Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGLight Fuel Oil Gas Oil Data 4.7 Technical Data - Ecoflam Oil-Fired Burners burner reference GModel 0100Flues up to 200 mm dia. are SECTION 5 HEATER INSTALLATION 5.1 GeneralFigure 2 Typical Installation of a Gas Fired Cabinet Heater 5.2 HandlingFigure 3 Typical Installation of a Oil-Fired Cabinet Heater SECTION 6 FLUE INSTALLATION 6.1 Flue Installation on Page 13, Figure 4 and Figure 5 and PageFigure 4 Flue Termination Figure 8 Flue and Roof Detail Figure 6 Guy WireFigure 7 Socket Direction Figure 9 Flue and Heater Spigot Joint Detail7.4 Distribution Ducting SECTION 7 AIR SUPPLY 7.1 Air Supply7.2 Isolated Equipment Rooms 7.3 Building VentilationGas can leak if not installed properly SECTION 8 FUEL PIPINGFigure 10 Gas Connection 8.1 Connections8.2.4 B. M. Oil Lifter 8.2 Fuel Oil Supply 8.2.1 Fuel Storage Tank8.2.2 Fuel Pipes 8.2.3 Gravity Feed Systemsto be removed for maintenance while the system is still running Figure 12 Pressurised System Installation - Duplex System9.2.1 Burner Controls Thermostat SECTION 9 WIRING AND ELECTRICAL INFORMATION9.2 Remote Controls 9.1 Electrical Supply9.3 CCH Wiring Diagram Gas Models 15-30 floor standing 9.4 CCH Wiring Diagram Oil Models 15-30 floor standing GAS BURNER 7-WAY PLUG 9.5 CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL BURNER 6-WAY PLUG 9.6 CCH Wiring Diagram Oil Models 15-30 horizontal mountingGAS BURNER 7-WAY PLUG 9.7 CCH Wiring Diagram Gas Models 40-50 floor standingOIL BURNER 6-WAY PLUG 9.8 CCH Wiring Diagram Oil Models 40-50 floor standingT1 IS NOT USED T1 N L1OIL BURNER 6-WAY PLUG 9.10 CCH Wiring Diagram Oil Models 40-50 horizontal mountingGAS BURNER 7-WAY PLUG 9.11 CCH Wiring Diagram Gas Models 60-100 floor standing9.12 CCH Wiring Diagram Oil Models 60-100 floor standing SECTION 9 WIRING AND ELECTRICAL INFORMATIONOIL BURNER 6-WAY PLUG 9.13 CCH Wiring Diagram Gas Models 60-100 horizontal mounting SECTION 9 WIRING AND ELECTRICAL INFORMATION 9.14 CCH Wiring Diagram Oil Models 60-100 horizontal mountingPage 10.1.1 Louvers SECTION 10 COMMISSIONING10.1.3 Polarity Test - 1 Ø 10.1 Pre-Commission Checks10.2 Commissioning the Burner gas heaters 10.2.4 Initial SettingFigure 13 Combination Thermostat all models See Page 34, Section 10.2.5 and repeat untilFigure 14 Gas-Fired Heater Control Box Sequence 10.3 Control - Gas-Fired Heaters10.3.1 Description of Gas-Fired Heater Control 10.3.2 Sequence of OperationFigure 16 Gas Train Circuit for Dungs Gas Valves all models Models 15 to 30 - All types of valveModels 40 to 100 - All types of valve 10.4 Gas Valves Dungs Combination Gas Valve 10.4.3 Throughput Adjuster10.5 Combustion Testing all models Figure 17 Dungs Gas Valve10.5.3 High/Low and Modulating Burners 10.5.1 Pressure SwitchPage 8, Section 4.5 through Page 9, Section 10.5.2 Complete the Commissioning10.7.4 Fault Conditions 10.7.3 Fault Display MessagesTable 1 Fault Display Table 2 Error Diagnosis11.1.1 Heater Operation Fan Run Button - See Page 40, FigureModulating Operation Figure 20 Fan/Limit Thermostat11.4.2 Simple Fault Finding oil fired heaters 11.2.2 Burner Lockout Reset Button11.4 Simple Fault Finding all models 11.4.1 Simple Fault Finding burner faultsIf you smell gas FOR YOUR SAFETYSECTION 12 SERVICING 12.1 Servicing Instructions 12.2 Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models 12.4 Heat Exchanger Maintenance13.2 Burner Conversion SECTION 13 CONVERSION BETWEEN FUELS 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section SECTION 14 TROUBLESHOOTING 14.1 GeneralExplosion Hazard Voltage from ignition components is high 14.2 Troubleshooting for Oil Burners see manufacture’s instructionsConduct Commissioning procedure as shown on Page 33, Section Electrical Shock Hazard Do not touch ignition componentsTROUBLESHOOT ENDS 14.3 Troubleshooting for Gas Burners see manufacturer’s instructionsElectrical Shock Hazard Do not touch ignition components Voltage from ignition components is high14.4 Troubleshooting for Flame Supervision System TROUBLESHOOT ENDS. No 14.5 Troubleshooting for Solenoid Valves Circuit14.6 Troubleshooting for Main Fan Circuit 1 Ø Conduct Commissioning procedure as shown on Page 33, SectionConduct Commissioning procedure as on Page 33, Section 14.7 Troubleshooting for Main Fan 3 Ø15.2.1 The Contactor SECTION 15 REMOVAL AND REPLACEMENT PARTS15.1 Burner Components 15.2 Direct On-Line Main Fan Starter and Thermal Overload Unit 3 ØROBERTS GORDON Figure 22 Combination Fan/Limit ThermostatBreak-off link must be removed from replacement thermostat 5. Check the correct rotation of the fan as on Page 33, SectionDDC 1500 Direct Drive Fan SECTION 16 PARTS LIST16.1 Spare Parts List DDC 1220 Direct Drive FanPage Page close to heater Some objects can catch fire or explode when placedIF THE HEATER WILL NOT OPERATE, TO ENSURE YOUR SAFETY Fire Hazard