SECTION 10: COMMISSIONING

SECTION 10: COMMISSIONING

Installation, service, commissioning and annual inspection of the heater must be done by a contractor qualified in the installation and service of gas or oil-fired heating equipment. Read this manual carefully before installation, commissioning, operation or service of this equipment.

WARNING

Electrical Shock Hazard Use extreme caution while commissioning.

Failure to follow these instructions can result in death or electrical shock.

2.Check the correct fuse size is fitted in the local supply isolator. See Page 8, Section 4.4.

10.1.3 Polarity Test - 1 Ø

 

L

V

230v 50Hz AC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

V

0v

 

 

 

 

 

 

 

 

(must be less than 15v)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earth

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal

Less Than

0.1 ohm ohm

10.1 Pre-Commission Checks

All pre-commission checks must be carried out before lighting the heater.

Ensure that the heater and all controls are suitable for the fuel, pressure and electrical supply to which they are to be connected.

10.1.1 Louvers

Where fitted, the air delivery louvers need to be set during commissioning to give the required air distribution.

WARNING

Cut Hazard

Turn off fuel and electrical supply before maintenance. Fan can start automatically at any time.

Failure to follow these instructions can result in severe injury or product damage.

10.1.2 Electrical Checks

All pre-commission checks must be carried out before commissioning the heater.

1.Check that all site wiring is connected in accordance with the appropriate wiring dia- grams on Page 20, Section 9.3 through Page 32, Section 9.15.

10.1.4 Polarity Test - 3 Ø

Voltage between each phase L1, L2 and L3 and Earth or Neutral should be approximately 230 V. Voltage between any 2 phases should be approximately 400 V. Test Neutral to Earth as single phase.

10.1.5 Fan Rotation Check

Switch on the electricity supply at the isolator and the manual switch to "fan on" (if no remote fan switch is installed, press the white button on the fan/limit thermostat). On 3 Ø heaters, check the rotation of the main fan. Rotation should be clockwise looking at the drive end. If rotation is not correct, turn off the isolator and change over any two of the incoming supply phases and recheck. It will be necessary to remove the lower front or right side panel to see fan rotation.

10.1.6 Fan Motor Overload Check

On 3 Ø belt drive heaters, check the correct settings of the fan motor overload. This should be 0.2 A above the rated current on the heater data plate. See Page 8, Section 4.4.

10.1.7 Mechanical Checks

1.Check that the flue is installed in accordance with these instructions and local regulations.

2.Check that the settings of the Combination Fan/ Limit thermostat are correct - See Page 34, Figure 13.

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Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Polarity Test 1 Ø, Louvers, Electrical Checks, Polarity Test 3 Ø
Page 38 Page 40

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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