Lincoln Electric IM602-A manual Installation, Technical Specifications DC-655, Size AMPS1

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A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – DC-655

INPUT - THREE PHASE ONLY

Standard

Input Current at Rated Output

Code

Volatge

230/460/60

230/460/575/60

208/416/60

460/60

575/60

230/400/50/60*

380/500/50/60

440/50/60

200/400/50/60

415/50/60

100% Duty Cycle

122/61

122/61/49

135/67.5

61

49

122/70

74/56

64

140/70

68

60% Duty Cycle

150/75

150/75/60

166/83

75

60

150/86

90/69

78

172/86

83

Number

10501

10502, 11324

10503

10504

10505

10506

10507

10508

10509

10510

RATED OUTPUT

Duty Cycle

100% Duty Cycle

NEMA Class I (100)*

60% Duty Cycle

 

 

 

 

Voltage Range

 

 

Current Range

13-44 DC

 

 

50-815

 

 

 

 

 

 

 

 

Amps

650

815

OUTPUT

Maximum Open Circuit Voltage

46 CV Mode

68 CC Mode

Volts at Rated Amperes

44

44

Auxiliary Power

See the OPERATION section

for Auxiliary Power

information by model

RECOMMENDED INPUT WIRE AND FUSE SIZES

INPUT

HERTZ

INPUT AMPERE

TYPE 80°C

Copper

 

COPPER WIRE

GROUND WIRE

(SUPER LAG)

VOLTAGE /

 

RATING ON

 

IN CONDUIT

IN CONDUIT

OR BREAKER

FREQUENCY

 

NAMEPLATE

 

AWG(IEC-MM2) SIZES

AWG(IEC-MM2) SIZES

SIZE (AMPS)1

 

 

 

 

 

 

40°C (104°F) Ambient

 

 

208

60

135

1 (43)

4 (21)

250 Amp

230

60

122

1 (43)

4 (21)

225 Amp

416

60

67.5

6 (14)

6 (14)

125 Amp

460

60

61

6 (14)

6 (14)

110 Amp

575

60

49

8 (8.4)

8 (8.4)

90 Amp

200

50/60

140

1/0 (54)

4 (21)

250 Amp

230

50/60

122

1 (43)

4 (21)

225 Amp

380

50/60

74

4 (21)

6 (14)

125 Amp

400

50/60

70

4 (21)

6 (14)

125 Amp

415

50/60

68

6 (14)

6 (14)

110 Amp

440

50/60

64

6 (14)

6 (14)

110 Amp

500

50/60

56

6 (14)

6 (14)

110 Amp

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

27.5 in

22.2 in

38.0 in

720 lbs.

699 mm

564 mm

965 mm

326 kg.

 

 

 

 

* European models meet IEC974-1 standards.

1Also called “inverse time” or “thermal/magnetic” circuit breakers; circuit breakers which have a delay in tripping action that decreases as the magnitude of the current increases.

DC-655

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Contents DC-655 Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcVSAFETY ViSAFETY Thank You Table of Contents Height Width Depth Weight InstallationTechnical Specifications DC-655 Input Hertz Input Ampere Type 80CSmaw SAW Input Power Three PhaseGmaw Fcaw NRTL/C NrtlSelect Suitable Location Safety PrecautionsElectrical Input Connections Reconnect Procedure Input Power Supply ConnectionsTable A.1 Output ConnectionsElectrode and Work Cables LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strip 2 T.S.2 Terminal Strip 1 T.S.1Terminal Strips General Warnings OperationGeneral Description Recommended Processes and EquipmentDesign Features and Advantages Welding CapabilityLOCAL/REMOTE Control Switch When this Controls and SettingsPower ON/OFF Switch This tog Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CC Mode ARC Gouging CV Mode CURRENT-LIMITINGCC Mode HOT Start CC Mode ARC ForceAutomatic Wire Feeders AccessoriesSEMI-AUTOMATIC Wire Feeders Field Installed OptionsAccessories General Maintenance MaintenanceSafety Precautions Troubleshooting HOW to USE Troubleshooting GuideProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Firing P.C. Board PC Board Troubleshooting Guide Control P.C. Board10TROUBLESHOOTINGE-10 Diagrams Negative PositiveGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing