Lincoln Electric IM602-A manual Troubleshooting

Page 33

E-7

 

TROUBLESHOOTING

E-7

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

PROBLEMS

Thermal Protection Light comes ON

1.

Check for obstructions that could

and fan does not run.

 

prevent the fan from turning.

NOTE: Fan is thermal controlled and

2.

Check the fan control circuit. See

does not continuously run when

 

wiring diagram.

machine is powered up.

 

 

 

3.

The fan motor may be faulty.

 

4.

The Thermal Fan/Snubber PC

 

 

board may be faulty. See PC

 

 

board LED information.

 

 

 

Fan runs continuously.

1.

The Thermal Fan Thermistor may

 

 

be faulty. See wiring diagram.

 

2.

The Thermal Fan/Snubber PC

 

 

board may be faulty. See PC

 

 

board LED information.

 

 

 

One or both Digital Meters not light-

1.

The meters may not be receiving

ing.

 

the voltages from the auxiliary

 

 

transformer. Check plug P13.

 

 

See wiring diagram.

 

2.

The Digital meter PC board may

 

 

be faulty.

 

 

 

Digital Voltmeter not working proper-

1.

Meter may not be receiving auxil-

ly or erratic display.

 

iary or sensing voltages. Make

 

 

sure plug P12 & P13 are securely

 

 

plugged into the Digital meter PC

 

 

board and also plug P3 is securely

 

 

plugged into the control board.

 

2.

The may be an open in the volt-

 

 

age feedback circuit. See wiring

 

 

diagram.

 

3. The Digital meter PC board may

 

 

be faulty.

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

DC-655

Image 33
Contents DC-655 California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéVSAFETY ViSAFETY Thank You Table of Contents Technical Specifications DC-655 InstallationHeight Width Depth Weight Input Hertz Input Ampere Type 80CGmaw Fcaw Input Power Three PhaseSmaw SAW NRTL/C NrtlSafety Precautions Select Suitable LocationElectrical Input Connections Input Power Supply Connections Reconnect ProcedureElectrode and Work Cables Output ConnectionsTable A.1 LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Terminal Strips General Description OperationGeneral Warnings Recommended Processes and EquipmentWelding Capability Design Features and AdvantagesPower ON/OFF Switch This tog Controls and SettingsLOCAL/REMOTE Control Switch When this Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CC Mode HOT Start CV Mode CURRENT-LIMITINGCC Mode ARC Gouging CC Mode ARC ForceSEMI-AUTOMATIC Wire Feeders AccessoriesAutomatic Wire Feeders Field Installed OptionsAccessories Maintenance General MaintenanceSafety Precautions HOW to USE Troubleshooting Guide TroubleshootingProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Control P.C. Board PC Board Troubleshooting Guide Firing P.C. Board10TROUBLESHOOTINGE-10 Negative Positive DiagramsGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing