Lincoln Electric IM602-A manual 10TROUBLESHOOTINGE-10

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E-10TROUBLESHOOTINGE-10

Observe all Safety Guidelines detailed throughout this manual

PC BOARD TROUBLESHOOTING GUIDE - THERMAL FAN/ SNUBBER P.C. BOARD

NOTE: Fan will run for minimum of 5 minutes once fan turns on.

1.LED1 when ON indicates fan should be running. If ON and machine is cold, replace PCB.

2.LED2 when ON indicates welding current greater than 50 amps. If ON and not drawing more than 40 amps, replace PCB.

3.LED3 when ON indicates Main SCR’S need cooling and turns fan ON. If ON and machine is cold, replace PCB.

4.LED4 when ON indicates an open Thermal Fan Thermistor, or open connection to PCB. Fan will run constant- ly. Check Thermal Fan Thermistor for an open. If open replace. If not open Replace PCB.

5.LED5 when ON indicates an open thermostat. Thermal Protection light should also be ON. If Thermal Protection light is not ON, and LED5 is ON, replace PCB.

6.LED6 when ON indicates fan should be running. LED6 will be ON whenever LED’s 2, 3 4 or 5 is ON. If LED’s 2, 3, 4, or 5 are not ON when LED6 is ON, replace PCB.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

DC-655

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Contents DC-655 Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcVSAFETY ViSAFETY Thank You Table of Contents Installation Technical Specifications DC-655Height Width Depth Weight Input Hertz Input Ampere Type 80CInput Power Three Phase Gmaw FcawSmaw SAW NRTL/C NrtlSafety Precautions Select Suitable LocationElectrical Input Connections Reconnect Procedure Input Power Supply ConnectionsOutput Connections Electrode and Work CablesTable A.1 LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Terminal Strips Operation General DescriptionGeneral Warnings Recommended Processes and EquipmentDesign Features and Advantages Welding CapabilityControls and Settings Power ON/OFF Switch This togLOCAL/REMOTE Control Switch When this Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CV Mode CURRENT-LIMITING CC Mode HOT StartCC Mode ARC Gouging CC Mode ARC ForceAccessories SEMI-AUTOMATIC Wire FeedersAutomatic Wire Feeders Field Installed OptionsAccessories Maintenance General MaintenanceSafety Precautions Troubleshooting HOW to USE Troubleshooting GuideProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Firing P.C. Board PC Board Troubleshooting Guide Control P.C. Board10TROUBLESHOOTINGE-10 Diagrams Negative PositiveGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing