Lincoln Electric IM602-A manual Troubleshooting

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E-3

 

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

PROBLEMS

Machine has output, but no control.

1. Check the Local/Remote output

 

 

switch (SW3) and associated

 

 

leads. See wiring diagram.

 

2.

Make sure the remote control

 

 

leads #75, #76 and /or #77 are

 

 

NOT grounded to either welding

 

 

output.

 

3.

Make sure control cable to feeder

 

 

(if used) is connected properly.

 

4.

The output control potentiometer

 

 

may be faulty.

 

5.

Control board transformer may be

 

 

faulty

 

6.

The control or firing board may

 

 

be faulty.

Machine does not have maximum

1. Make sure the correct three-

output.

 

phase input is applied to the DC-

 

 

655 machine.

 

2.

The output control potentiometer

 

 

may be faulty.

 

3.

The control or firing board may

 

 

be faulty.

Poor arc striking with semiautomatic

1.

Make sure the mode switch is in

or automatic wire feeders.

 

the proper position for the

 

 

process.

 

2.

Make sure the welding cables

 

 

and connections are secure.

 

3.

Check for correct welding proce-

 

 

dures.

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

DC-655

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Contents DC-655 California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéVSAFETY ViSAFETY Thank You Table of Contents Technical Specifications DC-655 InstallationHeight Width Depth Weight Input Hertz Input Ampere Type 80CGmaw Fcaw Input Power Three PhaseSmaw SAW NRTL/C NrtlElectrical Input Connections Safety PrecautionsSelect Suitable Location Input Power Supply Connections Reconnect ProcedureElectrode and Work Cables Output ConnectionsTable A.1 LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strips Terminal Strip 1 T.S.1Terminal Strip 2 T.S.2 General Description OperationGeneral Warnings Recommended Processes and EquipmentWelding Capability Design Features and AdvantagesPower ON/OFF Switch This tog Controls and SettingsLOCAL/REMOTE Control Switch When this Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CC Mode HOT Start CV Mode CURRENT-LIMITINGCC Mode ARC Gouging CC Mode ARC ForceSEMI-AUTOMATIC Wire Feeders AccessoriesAutomatic Wire Feeders Field Installed OptionsAccessories Safety Precautions MaintenanceGeneral Maintenance HOW to USE Troubleshooting Guide TroubleshootingProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Control P.C. Board PC Board Troubleshooting Guide Firing P.C. Board10TROUBLESHOOTINGE-10 Negative Positive DiagramsGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing