Lincoln Electric IM602-A manual Operation, General Description, General Warnings

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B-1

OPERATION

B-1

SAFETY PRECAUTIONS

Read and understand this entire section before oper- ating the machine.

GENERAL WARNINGS

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground.

Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion

Keep flammable material away.

Do not weld on containers that have held combustibles.

ARC RAYS can burn.

Wear eye, ear and body protection.

Observe additional Safety Guidelines detailed throughout this manual.

GENERAL DESCRIPTION

The DC-655 is an energy efficient constant voltage DC power source that produces outstanding arc characteristics for multi- ple CV or CC welding processes

Four models are available:

Domestic - all 60 Hertz models except 230/460/575v.

NEMA Class 1 rated

Canadian - 230/460/575v 60 Hertz NEMA Class 1 rated

European - 50/60 Hertz models “CE” qualified and rated for IEC 974-1

Export - 50/60 Hertz models NEMA Class 1 rated

RECOMMENDED PROCESSES AND EQUIPMENT

The DC-655 is designed for CV or CC processes.

CV processes include: GMAW (MIG) and FCAW (flux- cored) welding, plus the capability of CV submerged arc welding and air carbon arc gouging. It produces outstanding welding performance with a single range full output control knob.

CCprocesses include stick welding, CC submerged arc and superior air carbon arc gouging with up to 3/8” (10 mm) diameter carbons. The same single range full output control knob is used and paralleling capability is provided.

The DC-655 is recommended for use with Lincoln’s DH-10 or LN-10 as well as the LN-7*, LN-7 GMA*,LN- 15, LN-742, LN-8*, LN-9*, LN-9 GMA*, LN-23P and LN-25 semiautomatic wire feeders. It is also recom- mended for use with the NA-3, NA-5 and NA-5R auto- matic feeders. “Cold starting” for sub-arc or across arc “touch-sensing” can be used.

*The 14-pin MS receptacle on the European mod- els does not provide 115 VAC for these feeders; 115 VAC must be obtained from terminal strip.

Two DC-655’s may be paralleled in a “master” and “slave” interconnection using the K1611-1 Paralleling kit.

DC-655

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Contents DC-655 California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéVSAFETY ViSAFETY Thank You Table of Contents Technical Specifications DC-655 InstallationHeight Width Depth Weight Input Hertz Input Ampere Type 80CGmaw Fcaw Input Power Three PhaseSmaw SAW NRTL/C NrtlElectrical Input Connections Safety PrecautionsSelect Suitable Location Input Power Supply Connections Reconnect ProcedureElectrode and Work Cables Output ConnectionsTable A.1 LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strips Terminal Strip 1 T.S.1Terminal Strip 2 T.S.2 General Description OperationGeneral Warnings Recommended Processes and EquipmentWelding Capability Design Features and AdvantagesPower ON/OFF Switch This tog Controls and SettingsLOCAL/REMOTE Control Switch When this Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CC Mode HOT Start CV Mode CURRENT-LIMITINGCC Mode ARC Gouging CC Mode ARC ForceSEMI-AUTOMATIC Wire Feeders AccessoriesAutomatic Wire Feeders Field Installed OptionsAccessories Safety Precautions MaintenanceGeneral Maintenance HOW to USE Troubleshooting Guide TroubleshootingProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Control P.C. Board PC Board Troubleshooting Guide Firing P.C. Board10TROUBLESHOOTINGE-10 Negative Positive DiagramsGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing