Lincoln Electric IM602-A manual Safety Precautions, Select Suitable Location

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A-3

INSTALLATION

A-3

Read entire installation section before starting installation.

SAFETY PRECAUTIONS

WARNING

INPUT

CONTACTOR (CR1)

INPUT POWER SUPPLY

CABLE WITH BUSHING

OR BOX CONNECTOR

RECONNECT

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this installation.

Turn the input power OFF at the discon- nect switch or fuse box before working on this equipment.

Turn the Power switch on the DC-655 “OFF” before connecting or disconnect- ing output cables, wire feeder or remote connections, or other equipment.

Do not touch electrically hot parts.

Always connect the Idealarc DC-655 grounding terminal (located on the welder near the reconnect panel) to a good electrical earth ground.

SELECT SUITABLE LOCATION

Place the welder where clean cooling air can freely circulate in through the front louvers and out through the rear louvers. Dirt, dust or any foreign material that can be drawn into the welder should be kept at a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shut-downs.

STACKING

The DC-655 may be stacked three-high provided the bottom machine is on a stable, hard, level surface. Be sure that the two pins in the roof fit into the slots in the base of the DC-655 above it.

TILTING

Do not place the machine on a surface that is inclined enough to create a risk of the machine falling over.

ELECTROMAGNETIC COMPATIBILITY (EMC)

The EMC classification of the DC-655 is Industrial, Scientific and Medical (ISM) group 2, class A.

The DC-655 is for industrial use only. (See prints L10093-1, -2 safety pages in the Front of Instruction Manual for further details).

Locate the DC - 655 away from radio controlled machinery. The normal operation of the DC-655 may adversely affect the operation of RF controlled equip- ment, which may result in bodily injury or damage to the equipment.

PANEL ASSEMBL Y

FIGURE A.1 ELECTRICAL INPUT CONNECTIONS

ELECTRICAL INPUT CONNECTIONS

Before installing the machine check that the input sup- ply voltage, phase, and frequency are the same as the voltage, phase, and frequency as specified on the welder nameplate.

Use input wire sizes that meet local electrical codes or see the Technical Specifications page in this manu- al.

Input power supply entry is through the hole in the Case Back Assembly. See Figure A.1 for the location of the machine’s input cable entry opening, Input Contactor (CR1), and reconnect panel.

FUSE AND WIRE SIZES

Protect the input circuit with the super lag fuses or delay type circuit breakers listed on the Technical Specifications page of this manual for the machine being used. They are also called inverse time or ther- mal/magnetic circuit breakers.

DO NOT use fuses or circuit breakers with a lower amp rating than recommended. This can result in “nuisance” tripping caused by inrush current even when machine is not being used for welding at high output currents.

GROUND CONNECTION

Ground the frame of the machine . A ground terminal marked with the symbol ( ) is located inside the case back of the machine near the input contactor. Access to the input box assembly is at the upper rear of the machine. See your local and national electrical codes for proper grounding methods. Use grounding wire sizes that meet local electrical codes or see the Technical Specifications page in this manual.

DC-655

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Contents DC-655 Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcVSAFETY ViSAFETY Thank You Table of Contents Installation Technical Specifications DC-655Height Width Depth Weight Input Hertz Input Ampere Type 80CInput Power Three Phase Gmaw FcawSmaw SAW NRTL/C NrtlSafety Precautions Select Suitable LocationElectrical Input Connections Reconnect Procedure Input Power Supply ConnectionsOutput Connections Electrode and Work CablesTable A.1 LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Terminal Strips Operation General DescriptionGeneral Warnings Recommended Processes and EquipmentDesign Features and Advantages Welding CapabilityControls and Settings Power ON/OFF Switch This togLOCAL/REMOTE Control Switch When this Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CV Mode CURRENT-LIMITING CC Mode HOT StartCC Mode ARC Gouging CC Mode ARC ForceAccessories SEMI-AUTOMATIC Wire FeedersAutomatic Wire Feeders Field Installed OptionsAccessories Maintenance General MaintenanceSafety Precautions Troubleshooting HOW to USE Troubleshooting GuideProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Firing P.C. Board PC Board Troubleshooting Guide Control P.C. Board10TROUBLESHOOTINGE-10 Diagrams Negative PositiveGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing