Lincoln Electric IM602-A manual Accessories, SEMI-AUTOMATIC Wire Feeders, Automatic Wire Feeders

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ACCESSORIES

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The DC-655 can be used to power any of the following Lincoln Wire feeders:

SEMI-AUTOMATIC WIRE FEEDERS

LN-15

DH-10

LN-9*

LN-10

LN-9 GMA*

LN-7 GMA*

LN-23P

LN-742

LN-25

LN-7*

LN-8*

AUTOMATIC WIRE FEEDERS*

 

NA-3

NA-5R

NA-5

 

LT-7 Tractor

*European DC-655 models only provide 115VAC for these feeders at the terminal strip (TS2)

FIELD INSTALLED OPTIONS

K1482-1 Digital Ammeter/Voltmeter Kit - Installs easily to the front control panel and provides digital display of actual welding voltage and amperage while welding. (Installation instructions are included with the kit).

K1483-1 Analog Ammeter/Voltmeter Kit - Installs easily to the front control panel and provides analog display of actual welding voltage and amperage while welding. (Installation instructions are included with the kit).

K1484-1 Dual Feeder Kit - This kit replaces the 14 Pin MS-receptacle panel on the lower case front of the DC-655. It provides two 14 Pin MS-receptacles and a built in transfer circuit for connecting and operating two like-polarity wire feeders. European DC-655 mod- els can only use 42V feeders with this kit. (Installation instructions are included with the kit).

K1485-1 Cable Hanger Bracket - Mounts over stan- dard lift bale of the DC-655 and provides a cable hanger on both sides of the power source, each side capable of holding up to 100 ft. of weld cable. (Installation instructions are included with the kit).

K1486-1 Air Filter Kit - Removable metal filter easily slides in and out of a bracket which mounts to the front of the DC-655. Filter is designed to trap 80% of entering particles which are 5 microns, or larger, in size. (Installation instructions are included with the kit). Cannot be used with K1528-1 Dual process switch.

NOTE: A dirty air filter may cause the thermal protec- tion of the DC-655 to prematurely activate. Remove and blow out, or wash and dry, the filter every two months, or less if in extremely dirty conditions. Replace if necessary.

Undercarriage (K817P, K842) - The DC-655 is designed for use with the Lincoln K817P or K842 Undercarriage. Complete installation instructions are included with each undercarriage. When any of the undercarriages are installed, the DC-655 lift bail is no longer functional. Do not attempt to lift the machine with the undercarriage attached. The undercarriage is designed for moving the machine by hand only. Mechanized towing can lead to injury and /or damage to the DC-655.

REMOTE OUTPUT CONTROL

(K775 or K857 WITH K864 ADAPTER)

An optional “remote output control” is available. This is the same remote control that is used on other Lincoln power sources (K775). The K775 consists of a control box with 28 ft (8.5m) of four conductor cable. This con- nects to terminals 75, 76, and 77 on the terminal strip and the case grounding screw so marked with the sym-

bol on the machine. These terminals are located behind the cover panel on the lower connection panel of the DC-655. This control will give the same control as the output control on the machine.

The K857 has a 6-pin MS-style connector. The K857 requires a K864 adapter cable which connects to the 14-pin connector on the DC-655.

REMOTE CONTROL ADAPTER CABLE (K864)

S T R A I G H T PLUG ( 14 PIN )

CABLE RECEPTACLE ( 6 SOCKET )

TO POWER SOURCE

TO : K85 7 REMOTE CONTROL

 

CABLE RECEPTACLE ( 14 SOCKET )

TO : LN - 7 WIRE FEEDERS

A “V” cable 12” (.30m) long to connect a K857 Remote Control (6 pin connector) with a wire-feeder (14-pin connector) and the machine (14-pin connec- tor). If a remote control is used alone the wire-feeder connection is then not used.

DC-655

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Contents DC-655 Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcVSAFETY ViSAFETY Thank You Table of Contents Installation Technical Specifications DC-655Height Width Depth Weight Input Hertz Input Ampere Type 80CInput Power Three Phase Gmaw FcawSmaw SAW NRTL/C NrtlSafety Precautions Select Suitable LocationElectrical Input Connections Reconnect Procedure Input Power Supply ConnectionsOutput Connections Electrode and Work CablesTable A.1 LOW Inductance TerminalAuxiliary Power Control Connections Terminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Terminal Strips Operation General DescriptionGeneral Warnings Recommended Processes and EquipmentDesign Features and Advantages Welding CapabilityControls and Settings Power ON/OFF Switch This togLOCAL/REMOTE Control Switch When this Output Terminals ON/REMOTE When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CV Mode CURRENT-LIMITING CC Mode HOT StartCC Mode ARC Gouging CC Mode ARC ForceAccessories SEMI-AUTOMATIC Wire FeedersAutomatic Wire Feeders Field Installed OptionsAccessories Maintenance General MaintenanceSafety Precautions Troubleshooting HOW to USE Troubleshooting GuideProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Firing P.C. Board PC Board Troubleshooting Guide Control P.C. Board10TROUBLESHOOTINGE-10 Diagrams Negative PositiveGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing