Lincoln Electric IM602-A manual Auxiliary Power Control Connections

Page 15

A-6

INSTALLATION

A-6

AUXILIARY POWER AND

CONTROL CONNECTIONS

Located at the lower front of the welder behind a hinged door is a 115VAC duplex receptacle for auxil- iary power (Domestic and Canadian Models only) and a 14 Pin MS type receptacle for connection of auxil- iary equipment such as wire feeders. Also, terminal strips with 115VAC and connections for auxiliary equipment are located behind the access panel on the lower case of the welder. A 220VAC receptacle for a water cooler (European and Export Models only) is located on the case back.

AUXILIARY POWER TABLE

Voltage and Circuit Breaker Ratings at Auxiliary Power

Connections for Various Models

Auxiliary

Domestic

Canadian

European

Export

Power

Models

Model

Models

Models

Connections

(60Hz)

(230/460/575V/60 Hz)

(50/60 Hz)

(50/60 Hz)

 

 

 

 

 

 

 

 

(Code 10502)

(Code 11300)

 

 

At Duplex

115V 20A

115V 15A

115V 20A

No Duplex

No Duplex

Receptacle

 

 

 

 

 

 

 

 

 

 

 

Terminal strip

115V 20A

115V 15A

115V 20A

115V 15A

115V 15A

terminals 31 & 32

 

 

 

 

 

 

 

 

 

 

 

MS-Receptacle

115V 20A

115V 15A

115V 20A

Open Circuit

115V 15A

pins A & J

 

 

 

 

 

 

 

 

 

 

 

MS-Receptacle

42V 10A

42V 10A

42V 10A

42V 10A

pins I & K

 

 

 

 

 

 

 

 

 

 

 

At 220V

No Receptacle

No Receptacle

220V 2A

220V 2A

Receptacle

 

 

 

 

 

 

 

 

 

 

 

115VAC DUPLEX RECEPTACLE (DOMESTIC AND CANADIAN MODELS ONLY)

The 115VAC duplex receptacle is protected by a cir- cuit breaker located below the receptacle (see Auxiliary Power Table). Receptacle is a NEMA 5-20R (protected by a 20 amp breaker) on Domestic and Canadian Models, except Canadian Code 10502 receptacle is a NEMA 5-15R, protected by a 15 amp breaker.

220VAC RECEPTACLE (EUROPEAN AND EXPORT MODELS ONLY)

A Continental European receptacle is located on the rear panel for supplying 220VAC to a water cooler. The receptacle has a protective cover to prevent inci- dently contact and is a Schuko type. The circuit is pro- tected by a 2 amp circuit breaker also located on the rear panel. This circuit is electrically isolated from all other circuits, but on the European Models one line is connected to chassis ground.

14 PIN MS TYPE RECEPTACLE

(For MS3106A-20-27PX Plug. L.E.C. Part #S12020-32)

Refer to the figure A.4 for the available circuits in the 14 pin receptacle.

42 VAC is available at receptacle pins I and K. A 10 amp circuit breaker protects this circuit.

115 VAC is available at receptacle pins A and J (Domestic, Canadian and Export Models). This circuit is protected by a circuit breaker (see Auxiliary Power Table). Note that the 42 VAC and 115 VAC circuits are electrically isolated from each other. However, on the European model one line of the 115VAC is con- nected to chassis ground.

FIGURE A.4 FRONT VIEW OF 14-PIN CONNECTOR RECEPTACLE

 

 

K = 4 2

 

A = 3 2

 

 

J = 3 1

 

B = G N D

 

 

I = 4 1

 

L

 

 

N

 

 

 

 

C = 2

 

 

H = 2 1

 

 

 

 

 

 

 

 

D = 4

 

 

G = 7 5

 

 

 

 

 

E = 7 7

 

 

F = 7 6

 

 

 

 

 

 

 

M

 

 

 

 

 

PIN

LEAD NO.

 

 

FUNCTION

 

 

 

 

 

A

32

 

 

115 VAC

B

GND

 

 

Chassis Connection

C

2

 

 

Trigger Circuit

D

4

 

 

Trigger Circuit

E

77

 

 

Output Control

F

76

 

 

Output Control

G

75

 

 

Output Control

H

21

 

 

Work Sense Connection2

I

41

 

 

42 VAC

J

31

 

 

115 VAC1.

K

42

 

 

42 VAC

L

---

 

---

M

---

 

---

N

---

 

---

1.115VAC circuit is not present on IEC 974-1 European models.

2.As shipped from the factory Lead #21 from the 14 Pin connector is connected to “-21” on the terminal strip. This is the configuration for positive welding. If welding negative polarity, connect lead #21 to the “+21” connection point on the terminal strip.

DC-655

Image 15
Contents DC-655 California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéVSAFETY ViSAFETY Thank You Table of Contents Input Hertz Input Ampere Type 80C InstallationTechnical Specifications DC-655 Height Width Depth WeightNRTL/C Nrtl Input Power Three PhaseGmaw Fcaw Smaw SAWSafety Precautions Select Suitable LocationElectrical Input Connections Input Power Supply Connections Reconnect ProcedureLOW Inductance Terminal Output ConnectionsElectrode and Work Cables Table A.1Auxiliary Power Control Connections Terminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Terminal Strips Recommended Processes and Equipment OperationGeneral Description General WarningsWelding Capability Design Features and AdvantagesOutput Terminals ON/REMOTE When this Controls and SettingsPower ON/OFF Switch This tog LOCAL/REMOTE Control Switch When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CC Mode ARC Force CV Mode CURRENT-LIMITINGCC Mode HOT Start CC Mode ARC GougingField Installed Options AccessoriesSEMI-AUTOMATIC Wire Feeders Automatic Wire FeedersAccessories Maintenance General MaintenanceSafety Precautions HOW to USE Troubleshooting Guide TroubleshootingProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Control P.C. Board PC Board Troubleshooting Guide Firing P.C. Board10TROUBLESHOOTINGE-10 Negative Positive DiagramsGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing