Lincoln Electric IM602-A manual Problems

Page 31

E-5

 

TROUBLESHOOTING

E-5

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

 

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

 

 

Machine will not weld. OCV is less

1.

The machine may be in a over-

 

than 1 volt.

 

load condition. Refer to Machine

 

 

 

 

Protection in the operation sec-

 

 

 

 

tion.

 

 

 

2.

See the PC board LED informa-

 

 

 

 

tion.

 

 

 

 

 

The wire feeder will not come on.

1.

Either the 42VAC or the 115VAC

 

 

 

 

circuit breakers may be tripped.

 

 

 

 

Reset if necessary.

 

 

 

2.

Check for the presence of the

 

 

 

 

required voltage to operate the

 

 

 

 

wire feeder.

 

 

 

3.

The control cable or wire feeder

 

 

 

 

may be faulty.

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

DC-655

Image 31
Contents DC-655 California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéVSAFETY ViSAFETY Thank You Table of Contents Input Hertz Input Ampere Type 80C InstallationTechnical Specifications DC-655 Height Width Depth WeightNRTL/C Nrtl Input Power Three PhaseGmaw Fcaw Smaw SAWSelect Suitable Location Safety PrecautionsElectrical Input Connections Input Power Supply Connections Reconnect ProcedureLOW Inductance Terminal Output ConnectionsElectrode and Work Cables Table A.1Auxiliary Power Control Connections Terminal Strip 2 T.S.2 Terminal Strip 1 T.S.1Terminal Strips Recommended Processes and Equipment OperationGeneral Description General WarningsWelding Capability Design Features and AdvantagesOutput Terminals ON/REMOTE When this Controls and SettingsPower ON/OFF Switch This tog LOCAL/REMOTE Control Switch When thisFigure B.2 Lower Case Front Controls & Connections Machine Protection Welding Performance CC Mode ARC Force CV Mode CURRENT-LIMITINGCC Mode HOT Start CC Mode ARC GougingField Installed Options AccessoriesSEMI-AUTOMATIC Wire Feeders Automatic Wire FeedersAccessories General Maintenance MaintenanceSafety Precautions HOW to USE Troubleshooting Guide TroubleshootingProblems Troubleshooting Trol circuit. #75, #76, #77 Problems Troubleshooting Troubleshooting Troubleshooting PC Board Troubleshooting Guide Control P.C. Board PC Board Troubleshooting Guide Firing P.C. Board10TROUBLESHOOTINGE-10 Negative Positive DiagramsGND Negative Positive Receptacle Convenience, this extended #21 lead should be taped to 655 Wiring Diagram for Codes 10501,10503, 10504 Diagrams Diagrams Diagrams Diagrams Aviso DE Keep your head out of fumes Turn power off before servicing