Lincoln Electric IM612 manual Fuel, Battery Connections, Spark Arrester

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INSTALLATION

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FUEL

Fill the fuel tank with clean No. 2, diesel fuel only. Do not fill to the top of the filler neck to allow room for expansion.

The RANGER 8+ DIESEL has a 9 gallon (34 liter) fuel tank with a top fill and fuel gauge mounted on the fuel tank. See the OPERATION and MAINTENANCE sec- tions of this manual for more details about fuel.

BATTERY CONNECTIONS

WARNING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY — disconnect

negative cable from old battery first and connect to new battery last.

CONNECTING A BATTERY CHARGER — remove battery from welder by disconnecting nega- tive cable first, then positive cable and battery clamp. When reinstalling, connect

negative cable last. Keep well ventilated.

USING A BOOSTER — connect positive lead to battery first then connect negative lead to negative battery lead at engine foot.

BATTERY ACID can burn eyes and skin.

Wear gloves and eye protection and be careful when working near battery.

Follow instructions printed on battery.

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IMPORTANT: To prevent ELECTRICAL DAMAGE WHEN:

a)Installing new batteries.

b)Using a booster.

Use correct polarity — Negative Ground.

The RANGER 8+ DIESEL is shipped with the negative battery cable disconnected. Before you operate the machine, attach the disconnected cable securely to the negative (-) battery terminal.

NOTE: This machine is furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be sure to use the correct polarity when charging the battery.

SPARK ARRESTER

Diesel engine mufflers may emit sparks when the engine is running. Some federal, state, or local laws require spark arresters in locations where unarrested sparks could present a fire hazard.

The standard muffler on the RANGER 8+ DIESEL does not act as a spark arrester. When local laws require it, a spark arrester must be installed on the machine and properly maintained.

CAUTION

An incorrect spark arrester may lead to damage to the engine or reduce performance.

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RANGER 8+ DIESEL

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Contents Ranger 8 + Diesel Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcEngine Service Thank YouTable of Contents Vii Installation Technical Specifications Ranger 8+ Diesel K1632-1Installation Instructions PRE-OPERATION Engine Service Additional Safety PrecautionsLifting OILBattery Connections FuelSpark Arrester Electrical Connections Total Combined Length of Electrode and Work CablesMachine Grounding Welding Cable ConnectionsAuxiliary Power RECEPTACLES, PLUGS, and HAND-HELD Equipment Premises WiringCircuit Breakers Connection of Ranger 8+ Diesel to Premises Wiring Figure A.1Design Features Other FeaturesAuxiliary Power OperationAdditional Safety Precautions Diesel EngineLimitations Recommended ApplicationsControls and Settings Figure B.1 Output Panel Controls Machine ControlsOperation Engine Operation Before Starting the EngineStarting the Engine Stopping the EngineBREAK-IN Period Table B.1 Typical Ranger 8+ Diesel Fuel ConsumptionWelding Operation Wire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingSummary of Welding Processes Auxiliary Power Simultaneous Welding and Power LoadsTable B.4 115/230 Volt Dual Voltage Receptacle Figure B.3 115V Duplex ReceptaclesAccessories General Options AccessoriesTIG Welding Options Accessories Semiautomatic Fcaw and MIG Welding Options / Acces Sories Accessories Connection Diagrams Connection of Ranger 8+ Diesel to LN-7 & K240 Contactor KITMaintenance Safety PrecautionsRoutine Maintenance Engine Adjustments BatteryEngine Maintenance Components Slip RingsTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Engine will not go to high idle Poor work lead connection to Troubleshooting Diagrams Maximum Overall Dimensions Ranger 8+ How To Read Shop Drawings Precaucion Warnung