Lincoln Electric IM612 manual Troubleshooting

Page 32

E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

A. No welder or output power.

1.

Open in miscellaneous leads.

1.

Refer to wiring diagram &

 

 

 

 

 

check related leads.

 

 

2.

Open lead in flashing or field

2.

Refer to wiring diagram and

 

 

 

circuit.

 

check all related leads (200,

 

 

 

 

 

224, 200A, 200B, 201, 201A).

 

 

3.

Faulty rotor.

3.

Lift brushes and check rotor

 

 

 

 

 

resistance between slip rings.

 

 

 

 

 

It should be approximately

 

 

 

 

 

4 ohms.

 

 

4.

Faulty Potentiometer (R1).

4.

Replace with known good one.

 

 

5.

Faulty stator Field winding.

5.

Disconnect lead #9 at D2 and

 

 

 

 

 

check for continuity between

 

 

 

 

 

leads #9 and #7.

 

 

6.

Faulty Field rectifier (D2).

6.

Replace with known good one.

 

 

7.

Faulty P.C. Board.

7.

Replace with known good one.

 

 

 

 

 

 

 

B. Engine will not idle down to

1.

Idler switch on High Idle.

1.

Set switch on Automatic Idler.

 

low speed.

2.

External load on welder or

2.

Remove all external loads and

 

 

 

 

 

auxiliary power.

 

short circuits.

 

 

3.

Faulty idler solenoid.

3.

Replace with known good one.

 

 

4.

Faulty P.C. Board.

4.

Replace P.C. Board with

 

 

 

 

 

known good one.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 8+ DIESEL

Image 32
Contents Ranger 8 + Diesel Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcEngine Service Thank YouTable of Contents Vii Installation Technical Specifications Ranger 8+ Diesel K1632-1Installation Instructions PRE-OPERATION Engine Service Additional Safety PrecautionsLifting OILSpark Arrester Battery ConnectionsFuel Electrical Connections Total Combined Length of Electrode and Work CablesMachine Grounding Welding Cable ConnectionsCircuit Breakers Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentPremises Wiring Connection of Ranger 8+ Diesel to Premises Wiring Figure A.1Design Features Other FeaturesAuxiliary Power OperationAdditional Safety Precautions Diesel EngineLimitations Recommended ApplicationsControls and Settings Figure B.1 Output Panel Controls Machine ControlsOperation Engine Operation Before Starting the EngineStarting the Engine Stopping the EngineWelding Operation BREAK-IN PeriodTable B.1 Typical Ranger 8+ Diesel Fuel Consumption Wire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingSummary of Welding Processes Table B.4 Auxiliary PowerSimultaneous Welding and Power Loads 115/230 Volt Dual Voltage Receptacle Figure B.3 115V Duplex ReceptaclesTIG Welding Options Accessories AccessoriesGeneral Options Accessories Semiautomatic Fcaw and MIG Welding Options / Acces Sories Accessories Connection Diagrams Connection of Ranger 8+ Diesel to LN-7 & K240 Contactor KITRoutine Maintenance MaintenanceSafety Precautions Engine Adjustments BatteryEngine Maintenance Components Slip RingsTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Engine will not go to high idle Poor work lead connection to Troubleshooting Diagrams Maximum Overall Dimensions Ranger 8+ How To Read Shop Drawings Precaucion Warnung