Lincoln Electric IM612 manual Accessories Connection Diagrams

Page 28

C-3

ACCESSORIES - CONNECTION DIAGRAMS

C-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿￿￿￿￿￿￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿%￿&%'￿%()*+')￿,-'.￿(+&)/0￿%()&￿

 

 

 

 

 

 

￿))(￿56+*80￿-&￿(/+1)￿

 

 

 

 

 

 

￿-01%&&)1'￿￿￿￿￿￿￿#￿￿"￿$￿￿￿￿￿￿￿￿￿￿￿￿￿

 

 

 

 

 

 

￿))(￿+,+7￿3*%9￿9%4-&5￿(+*'0￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2)3%*)￿0)*4-1-&5￿

 

 

 

 

 

 

￿&/7￿:6+/-3-)8￿()*0%&&)/￿0.%6/8￿-&0'+//￿60)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿%￿&%'￿'%61.￿)/)1'*-1+//7￿/-4)￿(+*'0￿

 

 

 

 

 

 

%*￿0)*4-1)￿'.-0￿):6-(9)&'￿

 

 

 

￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿ ￿!

 

 

￿￿￿￿￿￿￿￿

 

 

￿￿￿￿￿￿￿￿￿￿￿￿￿￿

 

 

 

 

 

 

￿￿￿￿￿

 

 

 

￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿

 

￿￿￿￿￿￿￿￿￿￿￿￿￿￿

 

 

 

￿￿￿￿￿￿￿

￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿"￿#$￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿

￿￿'￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿'￿￿￿￿￿￿￿￿

CONNECTION OF RANGER 8+ DIESEL TO LN-7 & K240 CONTACTOR KIT

￿￿￿￿￿￿￿￿￿￿￿￿*￿￿￿￿￿￿,￿ ￿￿￿￿￿￿￿￿￿￿￿￿￿￿ ￿￿￿￿￿￿#￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿ - ￿￿￿￿￿(￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿)￿￿

￿￿

 

￿￿￿￿

 

 

￿￿￿￿￿￿￿￿￿#￿￿￿￿￿￿￿￿￿￿￿￿)￿￿

￿￿￿￿

￿￿)￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿#￿￿*￿￿'￿

 

 

￿￿￿'￿￿￿￿￿'￿￿ ￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿

￿#￿￿￿￿￿'￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿*￿￿'￿￿￿￿￿￿￿￿

￿￿￿￿￿￿

 

￿￿

￿￿ ￿￿

￿￿*￿￿,￿￿￿￿￿

 

 

￿￿+￿

￿￿￿

￿￿￿￿￿￿￿￿￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿￿'￿￿￿￿￿

WARNING: Turn the power off when making connections.

N.A. Use power source polarity switch to set for desired electrode polarity. Position the output selector switch on the power source to the CV position.

N.B. 3 conductor #16 power cord physically suitable for the instal- lation and plug rated at 115 volts 15 amperes AC.

N.C. Plug into 115 volt AC receptacle on welder control panel or other 115 volt AC supply rated at a minimum of 500 volt- amperes.

N.D. Leads #21 and GND. do not appear on LN-7’s with codes below 7026.

N.E. Welding cables must be of proper capacity for the current and duty cycle of immediate and future applications.

N.F. If LN-7 is equipped with a meter kit, extend lead #21 using #14 or larger insulated wire physically suitable for the installa- tion. An S16586-”length” remote voltage sensing work lead

￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿ ￿

￿￿￿￿￿￿￿￿￿￿￿￿￿￿ ￿￿

￿￿￿￿￿!￿￿"￿￿# $ ￿% !￿￿￿￿￿&￿￿￿￿￿￿'￿￿￿￿￿￿￿￿￿(%

￿ ￿

￿ ￿

￿ ￿

￿ ￿ ￿ ￿ ￿

￿ ￿ ￿ ￿ ￿

￿ ￿ ￿ ￿ ￿ ￿

￿ ￿ ￿ ￿ ￿ ￿

￿￿￿￿￿￿￿￿￿￿￿￿)￿￿￿￿￿￿￿￿￿￿

S17742

￿￿￿￿￿￿ 10-2-92

may be ordered for this purpose. Connect it directly to the work piece independent of the welding work cable. For conve- nience, this extended #21 lead should be taped to the welding work lead.

N.G. Tape up bolted connection where lead #21 is extended.

N.H. Idler switch on power source must be in high idle position.

N.J. If an optional remote output control is used, connect it to this terminal strip or 6 pin Amphenol receptacle. NOTE: Terminal strip or 6 pin Amphenol receptacle not available on all power sources.

CAUTION: Any speed up of the engine RPM by changing the gov- ernor setting or over-riding the throttle linkage will cause an increase in the AC auxiliary voltage. If this voltage goes above 140 volts, the LN-7 control circuit will be damaged. The engine governor setting is pre-set at the factory - do not adjust above RPM specifications listed in engine welder oper- ating manual.

RANGER 8+ DIESEL

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Contents Ranger 8 + Diesel Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcEngine Service Thank YouTable of Contents Vii Installation Technical Specifications Ranger 8+ Diesel K1632-1Installation Instructions PRE-OPERATION Engine Service Additional Safety PrecautionsLifting OILFuel Battery ConnectionsSpark Arrester Electrical Connections Total Combined Length of Electrode and Work CablesMachine Grounding Welding Cable ConnectionsPremises Wiring Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers Connection of Ranger 8+ Diesel to Premises Wiring Figure A.1Design Features Other FeaturesAuxiliary Power OperationAdditional Safety Precautions Diesel EngineLimitations Recommended ApplicationsControls and Settings Figure B.1 Output Panel Controls Machine ControlsOperation Engine Operation Before Starting the EngineStarting the Engine Stopping the EngineTable B.1 Typical Ranger 8+ Diesel Fuel Consumption BREAK-IN PeriodWelding Operation Wire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingSummary of Welding Processes Simultaneous Welding and Power Loads Auxiliary PowerTable B.4 115/230 Volt Dual Voltage Receptacle Figure B.3 115V Duplex ReceptaclesGeneral Options Accessories AccessoriesTIG Welding Options Accessories Semiautomatic Fcaw and MIG Welding Options / Acces Sories Accessories Connection Diagrams Connection of Ranger 8+ Diesel to LN-7 & K240 Contactor KITSafety Precautions MaintenanceRoutine Maintenance Engine Adjustments BatteryEngine Maintenance Components Slip RingsTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Engine will not go to high idle Poor work lead connection to Troubleshooting Diagrams Maximum Overall Dimensions Ranger 8+ How To Read Shop Drawings Precaucion Warnung