Lincoln Electric V160-S manual Troubleshooting

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TROUBLESHOOTING

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Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

ELECTRICAL FAILURES

 

Machine fails to come on

1.

No Input Voltage.

 

 

(Power LED off)

 

 

 

 

 

2.

Faulty supply plug or cable.

 

 

 

3. Internal fuse blown.

 

 

 

 

 

 

 

Power Input incorrect

1.

Input voltage out of range (less

 

 

Input over-current

 

than 95 or greater than 265VAC).

 

 

(Power LED Flashing)

 

 

 

 

 

2.

Input current too high due to oper-

 

 

 

 

ating beyond rated duty cycle.

 

 

 

 

 

 

 

No output current

1.

While in TIG mode, Trigger circuit

 

 

(Power LED on)

 

not mode at 6 pin amphenol.

 

 

(Output LED off)

 

 

 

 

 

 

 

 

 

Thermal overload

1.

Unit has been operated beyond its

 

 

(Thermal LED on)

 

capacity rating.

 

 

 

2. Airflow through machine is

 

 

 

 

restricted or fan has failed.

 

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

V160-S

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Contents Invertec V160-S California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Storage Temperature Range InstallationTechnical Specification V160-S Operating Temperature RangeGround Connection Safety PrecautionsInput Connections Select Suitable LocationAttachment Plug Arfu AUTO-RESTORE Fuse230V Input 115V InputOutput Connection for Stick Welding Figure A.2 Output and GAS Connection for TIG Welding Figure A.1Output Connection for TIG Welding Remote Control ConnectionQuick Disconnect Plug for Stick ELEC- Trode Cable Welding Capability Safety InstructionsOperation General DescriptionRear Control Panel Controls and Settings See Figure B.2Power Switch Fan V160-S Thermal LED Mode SwitchPower LED Arc ControlElectric Shock can Kill DIP Switch FunctionsDIP Switch 1 Machine Type DIP Switch 2 thru 5 non-functional for the V160-SSTART/CRATER Current Adjustment DIP Switch 6 European/USA Machine ConfigurationDIP Switch 1 = on DIP Switch 7 thru 8 non-functional for the V160-SCable Plugs AccessoriesOptional Accessories Compatible EquipmentRoutine Maintenance MaintenanceSafety Precautions Input Filter Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Troubleshooting Wiring Diagram Code DiagramsWiring Diagram Code V160-S Wiring DiagramV160-S Precaucion Warnung