Lincoln Electric V160-S manual Troubleshooting

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TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

PROBLEMS IN TIG WELDING

Oxidation

1. lnsufficient gas.

 

 

2.

No protection on the back side.

 

 

 

 

Tungsten inclusions

1. lncorrect electrode sharpening.

 

 

2.

Electrode too small.

 

 

3.

Operating failure (contact of the

 

 

 

tip with the workpiece).

 

 

 

 

Porosity

1. Dirt on the edges.

 

 

2.

Dirt on the filler material.

 

 

3.

Excessive travel speed.

 

 

4.

Current intensity too low.

 

 

 

 

Hot cracking

1 Unsuitable filler material.

 

 

2.

High heat supply.

 

 

3.

Dirty materials.

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

V160-S

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Contents Invertec V160-S Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Operating Temperature Range InstallationTechnical Specification V160-S Storage Temperature RangeSelect Suitable Location Safety PrecautionsInput Connections Ground Connection115V Input Arfu AUTO-RESTORE Fuse230V Input Attachment PlugOutput and GAS Connection for TIG Welding Figure A.1 Output Connection for Stick Welding Figure A.2Quick Disconnect Plug for Stick ELEC- Trode Cable Remote Control ConnectionOutput Connection for TIG Welding General Description Safety InstructionsOperation Welding CapabilityPower Switch Fan V160-S Controls and Settings See Figure B.2Rear Control Panel Arc Control Mode SwitchPower LED Thermal LEDDIP Switch 2 thru 5 non-functional for the V160-S DIP Switch FunctionsDIP Switch 1 Machine Type Electric Shock can KillDIP Switch 7 thru 8 non-functional for the V160-S DIP Switch 6 European/USA Machine ConfigurationDIP Switch 1 = on START/CRATER Current AdjustmentCompatible Equipment AccessoriesOptional Accessories Cable PlugsInput Filter Capacitor Discharge Procedure MaintenanceSafety Precautions Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Troubleshooting Diagrams Wiring Diagram CodeV160-S Wiring Diagram Wiring Diagram CodeV160-S Precaucion Warnung