Lincoln Electric V160-S manual Troubleshooting

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E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

PROBLEMS IN STICK WELDING

 

Excessive spatter

1.

Long arc

 

 

2.

High current

 

 

 

 

 

Craters

1.

Fast movement of the electrode

 

 

 

away from piece.

 

 

 

 

 

Inclusions

1.

Poor cleanliness or distribution of

 

 

 

the Welding passes.

 

 

2.

Improper movement of the elec-

 

 

 

trode.

 

 

 

 

 

Insufficient penetration

1.

High progression speed.

 

 

2.

Welding current too low.

 

 

3.

Narrow chamfering.

 

 

 

 

Sticking

1. Arc too short.

 

 

2.

Current too low.

 

 

 

 

 

Porosity

1.

Humidity in electrode.

 

 

2.

Long arc.

 

 

 

 

 

Cracks

1.

Current too high.

 

 

2.

Dirty materials.

 

 

3. Hydrogen in weld (present on

 

 

 

electrode coating).

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

V160-S

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Contents Invertec V160-S California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specification V160-S InstallationOperating Temperature Range Storage Temperature RangeInput Connections Safety PrecautionsSelect Suitable Location Ground Connection230V Input Arfu AUTO-RESTORE Fuse115V Input Attachment PlugOutput Connection for Stick Welding Figure A.2 Output and GAS Connection for TIG Welding Figure A.1Remote Control Connection Quick Disconnect Plug for Stick ELEC- Trode CableOutput Connection for TIG Welding Operation Safety InstructionsGeneral Description Welding CapabilityControls and Settings See Figure B.2 Power Switch Fan V160-SRear Control Panel Power LED Mode SwitchArc Control Thermal LEDDIP Switch 1 Machine Type DIP Switch FunctionsDIP Switch 2 thru 5 non-functional for the V160-S Electric Shock can KillDIP Switch 1 = on DIP Switch 6 European/USA Machine ConfigurationDIP Switch 7 thru 8 non-functional for the V160-S START/CRATER Current AdjustmentOptional Accessories AccessoriesCompatible Equipment Cable PlugsSafety Precautions MaintenanceInput Filter Capacitor Discharge Procedure Routine MaintenanceHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Troubleshooting Wiring Diagram Code DiagramsWiring Diagram Code V160-S Wiring DiagramV160-S Precaucion Warnung