Lincoln Electric V160-S manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

V160-S

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Contents Invertec V160-S Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specification V160-SOperating Temperature Range Storage Temperature RangeSafety Precautions Input ConnectionsSelect Suitable Location Ground ConnectionArfu AUTO-RESTORE Fuse 230V Input115V Input Attachment PlugOutput and GAS Connection for TIG Welding Figure A.1 Output Connection for Stick Welding Figure A.2Output Connection for TIG Welding Remote Control ConnectionQuick Disconnect Plug for Stick ELEC- Trode Cable Safety Instructions OperationGeneral Description Welding CapabilityRear Control Panel Controls and Settings See Figure B.2Power Switch Fan V160-S Mode Switch Power LEDArc Control Thermal LEDDIP Switch Functions DIP Switch 1 Machine TypeDIP Switch 2 thru 5 non-functional for the V160-S Electric Shock can KillDIP Switch 6 European/USA Machine Configuration DIP Switch 1 = onDIP Switch 7 thru 8 non-functional for the V160-S START/CRATER Current AdjustmentAccessories Optional AccessoriesCompatible Equipment Cable PlugsMaintenance Safety PrecautionsInput Filter Capacitor Discharge Procedure Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Troubleshooting Diagrams Wiring Diagram CodeV160-S Wiring Diagram Wiring Diagram CodeV160-S Precaucion Warnung