Lincoln Electric IM819-B manual M20431

Page 32

RANGER 10,000 WIRING DIAGRAM - FOR CODE 11151(KOHLER) AND CODE 11253 (ROBIN / SUBARU)

F-3

 

 

213

 

 

S3

 

 

 

 

 

GROUND SCREW

2

1

 

ON UPPER

208C

 

CASEFRONT

 

 

 

 

 

211

 

4

 

209A

 

3

CB7

5D

 

 

S2

GND-I

1 TURN

254

L1

CHOKE

10

+

D1

-8

254

6

3

LEADS 3 AND 6:

 

 

 

 

2 TURNS THRU TOROID IN

 

CCW

 

OPPOSITE DIRECTIONS

 

 

261

 

 

R1

 

260

OUTPUT

 

 

 

 

 

 

CONTROL

 

 

 

 

77A

76A

75A

 

 

213A

 

1

2

PCB1

 

3

J2

 

 

 

 

 

RANGER 10,000

 

 

 

 

 

 

25A

 

5F

 

210

 

 

 

 

 

 

 

 

-C

 

 

 

 

 

 

 

213A

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

 

 

 

 

 

HOUR

 

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

 

 

METER

 

 

 

 

215

 

 

224A

+

 

 

 

5D

 

 

 

 

 

 

 

 

 

 

 

224

5E

 

 

 

 

 

 

 

 

 

 

208 211

 

12 VOLT

 

 

 

224C

 

 

BATTERY

 

 

 

 

 

 

209A

209

+

 

 

TERMINAL BLOCK

 

 

 

J5

 

 

 

 

(SEE CONN.)

 

 

3

 

 

 

 

1

2

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P5

 

-

 

 

W

 

 

 

 

R

 

 

224A

 

 

V

 

 

R

 

5F

 

224C

 

 

 

 

U

 

 

ENGINE

 

 

 

 

 

 

 

 

 

FOOT

 

210

N.A.

 

SOLENOID CR1

 

GND-H

 

 

 

 

 

 

 

 

 

 

OIL

 

 

 

 

 

 

 

ENGINE

 

 

 

 

 

 

 

 

CROSS

 

PRESSURE

 

REGULATOR

 

 

 

 

 

 

 

 

SUPPORT

SWITCH

 

 

 

 

 

 

 

AC

B+

AC

B-

 

 

 

FUEL

 

IGNITION

 

 

 

 

 

 

 

 

STARTER

 

SHUTOFF

 

MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

FLYWHEEL ALTERNATOR

ENGINE COMPONENTS

-E

WORK

ELECTRODE

 

S1

 

 

 

 

GND-G GND-D GND

 

 

 

 

R3 R5

C1

 

E

 

 

 

 

 

 

R1

S2

 

 

GROUND SCREW

 

 

 

 

 

 

 

ON LOWER CASEFRONT

 

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W2

REACTOR

 

6

3

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

 

 

 

 

 

W1

STATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND-E

 

6

3

9

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

6

6A

 

GND-D

 

J2

 

 

 

GND-G

 

 

 

 

 

 

 

 

 

 

 

120V

 

 

CB1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40A

 

 

 

 

 

 

 

 

 

12

 

CB3

 

 

 

 

 

 

 

 

11

 

5L

5K

 

 

 

 

J4

20A

 

 

 

 

 

 

6B

 

 

3B

 

 

120V/240V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND-C

 

 

 

J3

 

 

 

 

 

 

5K

 

 

 

 

 

 

 

 

 

 

 

120V

 

 

 

 

 

11

 

 

 

5L

5

 

 

 

 

CB2

 

 

 

 

 

 

CB4

 

 

40A

 

 

3A

 

 

 

20A

 

 

 

 

 

 

 

 

 

 

3

SILVER COLORED TERMINALS

 

 

 

 

4

 

 

 

 

 

8

12

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

J1

10

 

 

 

 

 

 

 

 

6

 

200A

 

 

 

 

77A

1

7

9

219

215

224

5E

76A

75A

 

 

 

 

 

 

 

 

219200A +

ROTOR

SLIP RING NEAREST LAMINATION

DIAGRAMS

N.A. GROUNDING THIS TERMINAL STOPS THE ENGINE.

 

CONNECTOR PIN NUMBERS:

 

LEAD COLOR CODE:

4

3

12

 

 

7

 

 

 

 

 

 

B = BLACK OR GRAY

U = BLUE

2

1

6

3

2

1

R = RED OR PINK

V = VIOLET

J2

 

J1

 

 

W = WHITE

 

 

 

 

ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.

ELECTRICAL SYMBOLS PER E1537

GENERATOR LEAD END (NOTE CAVITY NUMBERS)

S3 OPERATION

 

1

2

3

4

 

 

 

 

 

 

 

OFF

 

 

 

 

211 (CAVITY #3)

AUTO

X

X

X

 

 

 

 

 

 

 

224C (CAVITY #4)

 

LOCATING TAB

HIGH

X

 

X

 

 

 

 

 

 

 

 

 

208 (CAVITY #2)

START

X

 

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X = CLOSED CIRCUIT

TERMINAL BLOCK

CONNECTION

C

M20431

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

F-3

Image 32
Contents Ranger 10,000 Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Installation Height Width Depth WeightSafety Precautions OIL Vehicle MountingFuel AWG FallingWelder Output Connection of the LN-25 to the RangerConnection of K930-2 TIG Module to the Ranger 10,000 Motor Starting 120/240 Volt Dual Voltage ReceptacleDuplex Receptacles Not USE These Devices With a Ranger 10,000 Electrical Device USE with the Ranger 10,000These Devices Without Additional Resistive Type Loads Standby Power Connections Auxiliary Power While WeldingSimultaneous Welding and Power Installation Connection of Ranger 10,000 to Premises WiringOperation Safety PrecautionsEngine Switch Polarity Switch Range SwitchRanger 10,000 Approximate Fuel Consumption Control DialSTARTING/SHUTDOWN Instructions BREAK-IN PeriodStarting the Engine Stopping the EngineWire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingStick Auto Accessories K1745-1 GAS Cylinder HolderWire Feed StickTIG Welding Plasma CuttingMaintenance Engine OIL ChangeEngine OIL Refill Capacities Kohler HondaAIR Cleaner and Other Maintenance OIL Filter ChangeEngine Adjustments BatteryOverspeed is Hazardous Slip RingsTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Ranger 10,000 Kohler CSA Wiring Diagram forRanger 10,000 Honda Wiring Diagram for Code M20431 Engine Welder Kohler , Honda and Robin / Subaru Precaucion Warnung