Lincoln Electric IM819-B manual Troubleshooting

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E-2

TROUBLESHOOTING

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No welder or output power.

1.

Open in miscellaneous leads.

 

2.

Open lead in flashing or field

 

 

circuit.

 

3.

Faulty rotor.

 

4.

Faulty Potentiometer (R1).

 

5.

Faulty stator Field winding.

 

6.

Faulty Field rectifier (D2).

 

7.

Faulty P.C. Board.

 

 

 

Engine will not idle down to low

1.

Idler switch on High Idle.

speed.

2.

Insufficient voltage present

 

 

 

between terminals #213 and

 

 

#5E. (Voltage should be 12V

 

 

DC).

 

3.

External load on welder or

 

 

auxiliary power.

 

4.

Faulty wiring in solenoid circuit.

 

5.

Faulty idler solenoid.

 

6.

Faulty P.C. Board.

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to

attempting to weld.

 

work.

 

2.

No voltage signal from the

 

 

current sensor.

 

3.

No open circuit voltage on

 

 

output studs.

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

4.Faulty P.C. Board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 10,000

Image 28
Contents Ranger 10,000 Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Installation Height Width Depth WeightSafety Precautions Fuel Vehicle MountingOIL AWG FallingConnection of K930-2 TIG Module to the Ranger 10,000 Connection of the LN-25 to the RangerWelder Output Duplex Receptacles 120/240 Volt Dual Voltage ReceptacleMotor Starting These Devices Without Additional Resistive Type Loads Electrical Device USE with the Ranger 10,000Not USE These Devices With a Ranger 10,000 Simultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Installation Connection of Ranger 10,000 to Premises WiringEngine Switch Safety PrecautionsOperation Polarity Switch Range SwitchRanger 10,000 Approximate Fuel Consumption Control DialSTARTING/SHUTDOWN Instructions BREAK-IN PeriodStarting the Engine Stopping the EngineWire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingStick Auto Accessories K1745-1 GAS Cylinder HolderWire Feed StickTIG Welding Plasma CuttingMaintenance Engine OIL ChangeEngine OIL Refill Capacities Kohler HondaAIR Cleaner and Other Maintenance OIL Filter ChangeEngine Adjustments BatteryOverspeed is Hazardous Slip RingsTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Ranger 10,000 Kohler CSA Wiring Diagram forRanger 10,000 Honda Wiring Diagram for Code M20431 Engine Welder Kohler , Honda and Robin / Subaru Precaucion Warnung