Lincoln Electric IM826-A Lifting, High Altitude Operation, High Temperature Operation, Towing

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INSTALLATION

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LIFTING

The AIR VANTAGE® 500 lift bale should be used to lift the machine. The AIR VANTAGE® 500 is shipped with the lift bale retracted. Before attempting to lift the AIR VANTAGE® 500 the lift bale must be secured in a raised position. Secure the lift bale as follows:

a.Open the engine compartment door.

b.Locate the 2 access holes on the upper middle region of compartment wall just below the lift bale.

c.Use the lifting strap to raise the lift bale to the full upright position. This will align the mounting holes on the lift bale with the access holes.

d.Secure the lift bale with 2 thread forming screws. The screws are provided in the shipped loose parts bag.

WARNING

FALLING EQUIPMENT can cause injury.

• Do not lift this machine using lift bale if it is equipped with a heavy accessory such as a trailer or gas cylinder.

Lift only with equipment of adequate lifting capacity.

•` Be sure machine is stable when lifting.

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HIGH ALTITUDE OPERATION

At higher altitudes, output derating may be necessary. For maximum rating, derate the welder output 4% for every 300 meters (984 ft.) above 1500 meters (4920 ft.). For output of 500A and below, derate the welder output 4% for every 300 meters (984 ft.) above 2100 meters (6888 ft.).

Contact a Cummins Service Representative for any engine adjustments that may be required.

HIGH TEMPERATURE OPERATION

At temperatures above 40°C (104°F), output voltage derating may be necessary. For maximum output current ratings, derate welder voltage rating 2 volts for every 10°C (21°F) above 40°C (104°F).

TOWING

The recommended trailer for use with this equipment for road, in- plant and yard towing by a vehicle (1) is Lincoln’s K2636-1. If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows:

1.Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.

2.Proper support of, and attachment to, the base of the welding equipment so that there will be no undue stress to the trailer’s framework.

3.Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself.

4.Typical conditions of use, such as travel speed, roughness of surface on which the trailer will be operated, and environmental conditions.

5.Proper preventative maintenance of trailer.

6.Conformance with federal, state and local laws (1) .

(1)Consult applicable federal, state and local laws regarding specific requirements for use on public highways.

VEHICLE MOUNTING

WARNING

Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail.

Only transport this Equipment on serviceable vehicles which are rated and designed for such loads.

Distribute, balance and secure loads so vehicle is stable under conditions of use.

Do not exceed maximum rated loads for components such as suspension, axles and tires.

Mount equipment base to metal bed or frame of vehicle.

Follow vehicle manufacture’s instructions.

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AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage 500 Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéCustomer Assistance Policy Thank YouTable of Contents Vii AIR Vantage 500 Cummins InstallationTechnical Specifications AIR Vantage 500 Cummins K2325-1 Stacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationPRE-OPERATION Engine and Compressor Service Welding Terminals Output Remote ControlAuxiliary Power Receptacles Standby Power ConnectionsCompany Connection of LN-15 to the AIR Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-7, LN-8 or LN-742 to AIR Vantage Terminals on Connection of the LN-25 to the AIR VantageGeneral Description Safety InstructionsOperation 2OPERATIONB-2 Controls and SettingsEngine Protection Battery Charging LightIdler Switch OIL Pressure GaugeAuxiliary Power Controls Engine Operation Welder Operation BREAK-IN PeriodFor Tungsten Electrodes AIR Vantage 500 Settings When Using K930-2 TIG ModuleAuxiliary Power Operation Plus Weld Phase Both 1 and 3 Phase Amps WattsK2641-2 Four Wheeled Steerable Yard Trailer AccessoriesOptional Field Installed Accessories TIG OptionsEngine Maintenance MaintenanceRoutine and Periodic Maintenance 2MAINTENANCED-2 Service Instructions & Installation TipsCooling System Battery HandlingFuel Filters Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsRecommended Function Problems Troubleshooting Diagrams Connection Diagram AIR Vantage 500 Cummins 2DIAGRAMSF-2Commander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Cummins Connection Diagram7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 M18962-4 Dimension PrintInflammable Votre corps GroundMojada Ne laissez ni la peau ni desHumos. Utilice ventilación o Servicio Aspiración para gases Keep your head out of fumesGuards off Respiración Alimentación de poder de la Guardas quitadas