Lincoln Electric IM826-A manual Function Problems

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E-3

TROUBLESHOOTING

E-3

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

FUNCTION PROBLEMS

Battery does not stay charged.

1.

Faulty battery .

 

2.

Faulty engine alternator.

 

3.

Loose or broken lead in charging circuit.

 

4.

Loose fan belt may need tightening.

 

 

 

 

Engine will not idle down to low

1.

Idler switch in HIGH idle position, make

speed.

 

sure switch is set to AUTO.

 

2.

External load on welder or auxiliary

 

 

power.

 

3.

Mechanical problem in idler solenoid

 

 

linkage.

 

4.

Faulty wiring in solenoid circuit.

 

5.

No or low voltage @ idle solenoid

 

6.

Faulty idler solenoid.

 

7.

Faulty, Weld Control PCB (Printed Circuit

 

 

Board), Pull Coil /Battery PCB

 

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to work.

attempting to weld.

2.

Broken idler solenoid spring.

 

3.

Welding Terminals switch in wrong

 

 

position.

 

4.

No open circuit voltage at output studs.

 

5.

Faulty, Pull Coil/Battery PCB or Weld

 

 

Control PCB.

 

 

 

 

Engine will not go to high idle when using

1.

Broken wire in auxiliary current sensor

auxiliary power.

 

wiring.

 

2.

Auxiliary power load is less than 100

 

 

watts.

 

3.

Faulty Pull Coil/Battery PCB or Weld

 

 

Control PCB.

 

 

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage 500 Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Customer Assistance PolicyTable of Contents Vii Technical Specifications AIR Vantage 500 Cummins K2325-1 InstallationAIR Vantage 500 Cummins Storing Safety PrecautionsLocation / Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingPRE-OPERATION Engine and Compressor Service Welding Terminals Standby Power Connections Remote ControlAuxiliary Power Receptacles OutputCompany Connection of LN-7, LN-8 or LN-742 to AIR Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the AIR Vantage Connection of the LN-25 to the AIR Vantage Terminals onOperation Safety InstructionsGeneral Description Controls and Settings 2OPERATIONB-2OIL Pressure Gauge Battery Charging LightIdler Switch Engine ProtectionAuxiliary Power Controls Engine Operation BREAK-IN Period Welder OperationAIR Vantage 500 Settings When Using K930-2 TIG Module For Tungsten ElectrodesAuxiliary Power Operation Weld Phase Both 1 and 3 Phase Amps Watts PlusTIG Options AccessoriesOptional Field Installed Accessories K2641-2 Four Wheeled Steerable Yard TrailerRoutine and Periodic Maintenance MaintenanceEngine Maintenance Service Instructions & Installation Tips 2MAINTENANCED-2Fuel Filters Battery HandlingCooling System Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideRecommended SymptomsCourse of Action Function Problems Troubleshooting Diagrams 2DIAGRAMSF-2 Connection Diagram AIR Vantage 500 CumminsCommander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Connection Diagram Cummins7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 Dimension Print M18962-4Ne laissez ni la peau ni des GroundMojada Inflammable Votre corpsRespiración Alimentación de poder de la Guardas quitadas Keep your head out of fumesGuards off Humos. Utilice ventilación o Servicio Aspiración para gases

IM826-A specifications

The Lincoln Electric IM826-A is a state-of-the-art multi-process welder designed to meet the needs of professional welders in various industrial applications. Known for its advanced technology and robust performance, the IM826-A stands out as a reliable tool in the welding industry.

One of the main features of the IM826-A is its multi-process ability, allowing operators to seamlessly switch between MIG, TIG, and stick welding. This versatility makes the welder suitable for a wide range of materials, including steel, stainless steel, and aluminum, which is crucial for fabricators and manufacturers working with different types of metals. The ability to handle multiple processes in one machine minimizes the need for additional equipment, ultimately saving time and costs.

The IM826-A incorporates Lincoln Electric's proprietary inverter technology, which enhances its energy efficiency while providing consistent and stable arc performance. This technology allows for a lightweight design without compromising on power, making the welder more portable and easier to maneuver. It also helps in reducing energy consumption, which is a significant advantage for businesses focused on sustainability.

Another noteworthy characteristic of the IM826-A is its advanced control system. Featuring a digital display interface, users can easily adjust settings to achieve the desired welding parameters. This level of control enhances precision and accuracy in welding applications, ensuring high-quality results every time. Additionally, the IM826-A is equipped with a variety of built-in safety features, including thermal overload protection, which safeguards the machine from overheating during prolonged use.

Durability is another critical aspect of the IM826-A. The rugged construction of the unit ensures it can withstand the challenging environments often found in industrial settings. Its compact design makes it suitable for both shop and field use, enabling welders to work efficiently in various locations.

Overall, the Lincoln Electric IM826-A represents a significant advancement in welding technology. Its multi-process capability, inverter technology, intuitive control system, safety features, and robust design make it a preferred choice for professional welders. With the IM826-A, users can expect high performance, efficiency, and reliability, further solidifying Lincoln Electric's reputation as a leader in the welding industry.